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Ford Tounas since 1976, repair e-manual (in Russian)

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Publisher: © "Motorist"
ISBN: 978-110-330-170-1
Number of pages: 265
Format: file PDF

About the manual

Engine type: petrol

 

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Ford
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 978-110-330-170-1
Number of pages: 265
Format: file PDF

About the manual

Engine type: petrol

 

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Brief information about the car "Ford Taunas"

Recommended lubricants and fluids

Routine maintenance

Engine

  • OHV 1.3 engine
  • Specifications
  • Introduction
  • Tools and equipment
  • Cylinder head
  • Front and rear crankshaft oil seals
  • Camshaft chain and its tensioner
  • Oil pump
  • Engine mounts
  • Removal and engine installation
  • Engine bulkhead 15
  • Engines 1.6 НС Economy LSC; 1.6 NS LCJ, 2.0 NS NEG
  • Specifications
  • General description
  • Basic operations possible without removing the engine
  • Basic engine removal operations
  • Engine removal methods
  • Removing the engine with gearbox
  • Removing the engine without gearbox
  • Removing the engine without an automatic transmission
  • Engine - disassembly (complete)
  • Engine - removing attachments and parts
  • Cylinder head - removal (engine on vehicle)
  • Cylinder head removal (engine on bench)
  • Auxiliary shaft - removal
  • Flywheel and pallet - removal
  • Oil pump and suction strainer - removal
  • Pulley, sprocket and crankshaft gear cover - removal
  • Pistons, connecting rods and connecting rod bearings - removal
  • Crankshaft and main bearings - removal
  • Camshaft drive belt - removal (engine on vehicle)
  • Valves - removal
  • Camshaft - removing
  • Thermostat housing and belt tensioner - removing
  • Piston pins - removal
  • Piston rings - removal
  • Lubrication and crankcase ventilation system - description
  • Oil pump - disassembly, inspection and assembly
  • Oil filter - removal and installation
  • Engine parts - wear inspection
  • Crankshaft - inspection and repair
  • Crankshaft, main and connecting rod bearings - inspection and repair
  • Cylinders - inspection and repair
  • Piston rings - inspection and inspection
  • Piston pins - inspection and repair
  • Camshaft and camshaft bearings - inspection and repair
  • Pushers - inspect
  • Valves and valve seats - inspection and repair
  • Gears and timing belt - inspection and repair
  • Flywheel ring gear - inspection and repair
  • Cylinder head and piston crowns - carbon removal
  • Valve guides - inspect
  • Pallet - inspection
  • Complete engine assembly
  • Crankshaft - installation
  • Pistons and connecting rods - assembly
  • Piston rings - replacement
  • Pistons - replacement
  • Installing connecting rods to the crankshaft
  • Oil pump - installation
  • Crankshaft oil seal - installation
  • Auxiliary shaft and end cover - installation
  • Pallet - installation
  • Crankshaft sprocket and pulley and water pump - installation
  • Flywheel and clutch - installation
  • Valves - installation
  • Camshaft - installation
  • Valve lifters - installation
  • Cylinder head - installation
  • Sub shaft sprocket - installation
  • Camshaft drive belt tensioner & thermostat housing - installation
  • Camshaft drive belt - installation and adjustment
  • Engine and gearbox - connection
  • Engine - installation (with gearbox)
  • Engine - installation (without gearbox)
  • Engine - first start-up after major or major repairs
  • 2.3L V6 Engine
  • Specification
  • General description
  • Basic operations possible without removing the engine
  • Basic operations requiring removal of the engine
  • Engine removal methods
  • Engine - removal
  • Engine pan - removal and installation (engine on a car)
  • Disassembly of the engine - general remarks
  • Engine attachments - removal
  • Engine disassembly
  • Valve rocker arms - disassembly, inspection and assembly
  • Valve pushers & rods - inspect
  • Camshaft and camshaft bearings - inspection and repair
  • Cylinder heads - disassembly, repair and assembly
  • Cylinders - inspection and repair
  • Piston rings - removal
  • Pistons and piston rings - inspection and inspection
  • Piston Rings - installation
  • Connecting rods. Pistons and piston pins - replacement
  • Crankshaft - inspection and repair
  • Main and connecting rod bearings - inspection and replacement
  • Oil pump - disassembly, inspection and assembly
  • Flywheel ring gear - inspection and repair
  • Lubrication system - description
  • Crankcase ventilation system - description and service
  • Engine assembly - general notes
  • Crankshaft - installation
  • Camshaft & front spacer plate - installation
  • Pistons and connecting rods - installation
  • Oil pump - installation
  • Flywheel and clutch - installation
  • Timing gears and their cover - installation
  • Engine pan, water pump and crankshaft pulley - installation
  • Cylinder heads, rocker shafts, intake and exhaust manifolds - installation
  • Attachments - installation
  • Valve clearances - check and adjust
  • Engine - installation on a car
  • Engine - first start-up after major or major repairs
  • Diagnostics of engine faults

Cooling system

  • Specifications
  • General description
  • Cooling system - draining coolant
  • Cooling system - flush
  • Cooling system - filling
  • Radiator - removal, inspection and cleaning
  • Radiator - installation
  • Thermostat - removal, check and installation
  • Water pump - removal and installation
  • Water pump - disassembly and repair
  • Fan belt - removal and installation
  • Fan belt - adjustment
  • Coolant temperature gauge - troubleshooting
  • Index and temperature sensor - removal and installation
  • Antifreeze handling tips
  • Troubleshooting - cooling system

Power supply and exhaust systems

  • Specifications
  • general description
  • Air filter - description and operation
  • Air filter - functional check
  • Air filter - removal, repair and installation
  • Fuel pump - routine maintenance
  • Fuel pump - description
  • Fuel pump - removal and installation
  • Fuel pump - check
  • Fuel tank - removal and installation
  • Fuel tank - cleaning
  • Fuel level sensor - removal and installation
  • Fine fuel filter - removal and installation
  • Pedal and throttle rod - removal and installation
  • Throttle cable - removal and installation
  • Throttle draft - adjustment
  • Carburettors - general description
  • Low speed control - general remarks
  • Low speed control
  • Ford carburetor with manual choke - high idle adjustment
  • Carburetor - removal and installation
  • Carburettors - disassembly and assembly
  • Ford single chamber carburetor - cleaning, inspection and adjustment
  • Automatic air damper of a single-chamber carburetor "Ford" - removal, repair and installation
  • Auto choke for Ford single chamber carburetor - adjustment
  • Ford single chamber carburetor with variable diffuser (w) - description
  • Weber two-chamber carburetor - cleaning, inspection and adjustment
  • Automatic air damper for two-chamber carburetor "Weber" - removal, repair and installation
  • Automatic choke of the two-chamber carburetor "Weber" - adjustment
  • Solex carburetor - general description
  • Solex carburetor adjustment - general remarks
  • Carburetor - adjustment
  • Solex carburetor - removal and installation
  • Disassembly and assembly of the Solex carburetor - general remarks
  • Solex carburetor - cleaning, inspection and adjustment
  • High idle speed when starting a cold engine - adjustment
  • Automatic air damper - adjustment
  • Automatic choke - disassembly, inspection and assembly
  • Exhaust system - general description
  • Exhaust system - replacement
  • Fault diagnosis - power supply and carburation

Ignition system

  • Specifications
  • General description
  • Ignition distributor - lubrication
  • Ignition distributor - removal
  • Ignition distributor "BOSH" - disassembly
  • Ignition distributor "FORD" - disassembly
  • Ignition distributor - inspection and repair
  • Ignition distributor "BOSH" - assembly
  • Ford ignition distributor assembly
  • Ignition distributor - installation
  • Candles and high voltage wires
  • Ignition timing adjustment
  • Ignition control system
  • Contactless ignition system (2.3 l engines)
  • Ignition system - troubleshooting
  • Troubleshooting - the engine will not start
  • Troubleshooting - engine runs intermittently

Clutch

  • Specifications
  • General description
  • Clutch maintenance and adjustment
  • Clutch - removal
  • Clutch - installation
  • Clutch cable - removal and installation
  • Clutch release bearing - removal and installation
  • Clutch pedal - removal and installation
  • Fault diagnosis - clutch

Manual transmission and automatic transmission

  • Specifications
  • Manual transmission - general description
  • Gearbox - removal and installation
  • Gearbox disassembly
  • Transmission - inspect
  • Drive shaft disassembly and assembly
  • Drive shaft - disassembly and assembly
  • Gearbox - assembly
  • Automatic transmission - general description
  • Automatic transmission - check fluid level
  • Automatic transmission - removal and installation
  • Automatic transmission selector mechanism - removal, bulkhead and installation
  • Automatic transmission selector mechanism - adjustment
  • Downshift cable - removal, installation and adjustment
  • Starter / reversing light interlock switch - removal and installation
  • Fault diagnosis - manual transmission
  • Fault diagnosis - automatic transmission

Cardan shaft

  • Specifications
  • General description
  • Cardan shaft - removal and installation
  • Center drive shaft bearing - removing and installing
  • CV Joint - replacement
  • Fault diagnosis - propeller shaft
  • Cardan joints - wear check

Rear axle

  • Specifications
  • General description
  • Oil level - check
  • Rear axle - removal and installation
  • Drive gear oil seal - replacement
  • Axle shaft - removal and installation
  • Axle bearing / oil seal - replacement
  • Wheel studs - replacement
  • Rear axle - repair and bulkhead
  • Fault diagnosis - rear axle

Braking system

  • Specifications
  • General description
  • Bleeding hydraulic system
  • Brake hose - inspection, removal and installation
  • Front brake pads - inspection, removal and installation
  • Front brake - removal and installation
  • Front brake caliper - disassembly and assembly
  • Front brake disc and hub - removal and installation
  • brake drum pads (203 mm - 1600 cm3) - inspection, removal and installation
  • Drum brake pads (228 mm - 2000 cm3) - inspection, removal and installation
  • Drum brake cylinder - removal, inspection, bulkhead and installation
  • Drum brake guard - removal and installation
  • Handbrake - adjustment
  • Handbrake cable - removal and installation
  • Main brake cylinder - removal and installation
  • Brake master cylinder - bulkhead
  • Brake pedal - removal and installation
  • Hand brake lever - removal and installation
  • Vacuum brake booster - principle of operation
  • Vacuum brake booster - removal and installation
  • Brake light switch - removal and installation
  • Brake system separator
  • Fault diagnosis - brake system

Electrical system

  • Specifications
  • General description
  • Battery - removal and installation
  • Battery - service and inspection
  • Battery - electrolyte replenishment
  • Battery - charge
  • Generator - general description
  • Generator maintenance
  • Generator - Special Operations
  • Generator - removal and installation
  • Generator - troubleshooting and repair
  • BOSCH generator brushes - inspection, removal and installation
  • FEMSA generator brushes - inspection, removal and installation
  • LUCAS generator brushes - inspection, removal and installation
  • Starter - general description
  • Starter - check on engine
  • Starter - removal and installation
  • Starter (electromagnetically activated) - disassembly and assembly
  • Starter (inertial) - disassembly and assembly
  • Turn signal relays - troubleshooting
  • Wiper mechanism - maintenance
  • Wiper blades - removal and installation
  • Wiper arms - removal and installation
  • Wiper mechanism diagnosis and troubleshooting
  • Windshield wiper motor and rods - removal and installation
  • Rear window wiper motor and rods - removal and installation
  • Wiper motor - disassembly, inspection and assembly
  • Buzzer - diagnostics and troubleshooting
  • Headlight assembly - removal and installation
  • headlight bulb - removal and installation
  • Adjusting the beams of the main and fog lamps
  • Sidelight lamp - removal and installation
  • Front direction indicator and its lamp - removal and installation
  • Lamps for rear direction indicator, brake light and side light - removal and installation
  • Rear direction indicator, brake light and side light - removal and installation
  • Rear license plate light and its lamp - removal and installation
  • Interior lighting plafond - removal and installation
  • Instrument cluster and printed circuit board - removal and installation
  • Voltage regulator installed in the dashboard - removal and installation
  • Instruments, indicator and dashboard lighting lamps - removal and installation
  • Speedometer cable and its sheath - removal and installation
  • Steering column switches - removal and installation
  • Switch and ignition lock - removal and installation
  • Dashboard switches - removal and installation
  • Fuses
  • Relay - removal
  • Fault diagnosis - electrical system

Suspension and steering

  • Specifications
  • General description
  • Front wheel hub bearings - removal and installation
  • Front wheel hub bearings - adjustment
  • Front wheel hub - removal and installation
  • Front axle - removal and installation
  • Front axle disassembly
  • Front axle bushings - removal and installation
  • Stub axle - removal and installation
  • Upper suspension arm - removal and installation
  • Front suspension lower arm - removal and installation
  • Stabilizer - removal and installation
  • Stabilizer mount bushings - removing and installing
  • Stabilizer post bush - removal and installation
  • Front shock absorber - removal and installation
  • Front suspension arm stretch - removal and installation
  • Rear suspension spring - removal and installation
  • Rear suspension upper arm - removal and installation
  • Rear suspension lower arm - removal - refitting
  • Rear shock absorber - removal and installation
  • Rear stabilizer - removing and installing
  • Steering gear - lubrication
  • Front wheel - adjustments and steering angles
  • Steering wheel - removal and installation
  • Steering column - removal and installation
  • Steering shaft - removal and installation
  • Elastic coupling and steering column universal joint - removal and installation
  • Rack and pinion steering gear - removal and installation
  • Rack and pinion steering - adjustment
  • Rack and pinion steering gear - disassembly and assembly
  • Steering rack rubber boot - removal and installation
  • Tie rod end - removal and installation
  • Steering gear - removal and installation (2.3 l engine)
  • Power steering - bleeding
  • Steering gear - disassembly and assembly
  • Steering control valve - check and adjust
  • Rubber covers for steering rack - removal and installation
  • Power steering pump drive belt - removing and installing
  • Power steering pump - removing and installing
  • Power steering pump - disassembly and assembly
  • $ Power steering pump - modifications
  • Power steering system - check fluid level
  • Wheels and tires
  • Troubleshooting - suspension and steering

Body and additional equipment

  • Specifications
  • General description
  • Front bumper - removal and installation
  • Rear bumper - removal and installation
  • Windshield - removal and installation
  • Knocking doors - identifying the causes and elimination
  • Front and rear doors - removal and installation
  • Door catch - removal, installation and adjustment
  • Door trim - removal and installation
  • Door lock (front) - removal and installation
  • Door lock (rear) - removal and installation
  • Door glass and window regulator - removal and installation
  • Hood - removal and installation
  • Bonnet lock - removal and installation
  • Bonnet lock cable - removal and installation
  • Trunk lid - removal and installation
  • Trunk lid lock - removal and installation
  • Trunk lid lock striker - removal and installation
  • The back door of the station wagon - removal and installation
  • Station wagon rear door lock - removal and installation
  • Station wagon rear door lock striker - removal and installation
  • Hinge and torsion bar of the rear door of the station wagon - removal and installation
  • Non-opening rear window (two-door body) - removal and installation
  • Opening rear window (two-door body) - removal and installation
  • Rear window - removal and installation
  • Rear window station wagon - removal and installation
  • Radiator grill - removal and installation
  • Instrument panel upholstery - removal and installation
  • Heater - removal and installation
  • Heater - disassembly and assembly
  • Heater controls - removal, installation and adjustment
  • Middle console - removal and installation
  • Center armrest - removing and installing

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