Ford Tounas since 1976, repair e-manual (in Russian)

Content

Brief information about the car "Ford Taunas"

Recommended lubricants and fluids

Routine maintenance

Engine

• OHV 1.3 engine
• Specifications
• Introduction
• Tools and equipment
• Cylinder head
• Front and rear crankshaft oil seals
• Camshaft chain and its tensioner
• Oil pump
• Engine mounts
• Removal and engine installation
• Engine bulkhead 15
• Engines 1.6 НС Economy LSC; 1.6 NS LCJ, 2.0 NS NEG
• Specifications
• General description
• Basic operations possible without removing the engine
• Basic engine removal operations
• Engine removal methods
• Removing the engine with gearbox
• Removing the engine without gearbox
• Removing the engine without an automatic transmission
• Engine - disassembly (complete)
• Engine - removing attachments and parts
• Cylinder head - removal (engine on vehicle)
• Cylinder head removal (engine on bench)
• Auxiliary shaft - removal
• Flywheel and pallet - removal
• Oil pump and suction strainer - removal
• Pulley, sprocket and crankshaft gear cover - removal
• Pistons, connecting rods and connecting rod bearings - removal
• Crankshaft and main bearings - removal
• Camshaft drive belt - removal (engine on vehicle)
• Valves - removal
• Camshaft - removing
• Thermostat housing and belt tensioner - removing
• Piston pins - removal
• Piston rings - removal
• Lubrication and crankcase ventilation system - description
• Oil pump - disassembly, inspection and assembly
• Oil filter - removal and installation
• Engine parts - wear inspection
• Crankshaft - inspection and repair
• Crankshaft, main and connecting rod bearings - inspection and repair
• Cylinders - inspection and repair
• Piston rings - inspection and inspection
• Piston pins - inspection and repair
• Camshaft and camshaft bearings - inspection and repair
• Pushers - inspect
• Valves and valve seats - inspection and repair
• Gears and timing belt - inspection and repair
• Flywheel ring gear - inspection and repair
• Cylinder head and piston crowns - carbon removal
• Valve guides - inspect
• Pallet - inspection
• Complete engine assembly
• Crankshaft - installation
• Pistons and connecting rods - assembly
• Piston rings - replacement
• Pistons - replacement
• Installing connecting rods to the crankshaft
• Oil pump - installation
• Crankshaft oil seal - installation
• Auxiliary shaft and end cover - installation
• Pallet - installation
• Crankshaft sprocket and pulley and water pump - installation
• Flywheel and clutch - installation
• Valves - installation
• Camshaft - installation
• Valve lifters - installation
• Cylinder head - installation
• Sub shaft sprocket - installation
• Camshaft drive belt tensioner & thermostat housing - installation
• Camshaft drive belt - installation and adjustment
• Engine and gearbox - connection
• Engine - installation (with gearbox)
• Engine - installation (without gearbox)
• Engine - first start-up after major or major repairs
• 2.3L V6 Engine
• Specification
• General description
• Basic operations possible without removing the engine
• Basic operations requiring removal of the engine
• Engine removal methods
• Engine - removal
• Engine pan - removal and installation (engine on a car)
• Disassembly of the engine - general remarks
• Engine attachments - removal
• Engine disassembly
• Valve rocker arms - disassembly, inspection and assembly
• Valve pushers & rods - inspect
• Camshaft and camshaft bearings - inspection and repair
• Cylinder heads - disassembly, repair and assembly
• Cylinders - inspection and repair
• Piston rings - removal
• Pistons and piston rings - inspection and inspection
• Piston Rings - installation
• Connecting rods. Pistons and piston pins - replacement
• Crankshaft - inspection and repair
• Main and connecting rod bearings - inspection and replacement
• Oil pump - disassembly, inspection and assembly
• Flywheel ring gear - inspection and repair
• Lubrication system - description
• Crankcase ventilation system - description and service
• Engine assembly - general notes
• Crankshaft - installation
• Camshaft & front spacer plate - installation
• Pistons and connecting rods - installation
• Oil pump - installation
• Flywheel and clutch - installation
• Timing gears and their cover - installation
• Engine pan, water pump and crankshaft pulley - installation
• Cylinder heads, rocker shafts, intake and exhaust manifolds - installation
• Attachments - installation
• Valve clearances - check and adjust
• Engine - installation on a car
• Engine - first start-up after major or major repairs
• Diagnostics of engine faults

Cooling system

• Specifications
• General description
• Cooling system - draining coolant
• Cooling system - flush
• Cooling system - filling
• Radiator - removal, inspection and cleaning
• Radiator - installation
• Thermostat - removal, check and installation
• Water pump - removal and installation
• Water pump - disassembly and repair
• Fan belt - removal and installation
• Fan belt - adjustment
• Coolant temperature gauge - troubleshooting
• Index and temperature sensor - removal and installation
• Antifreeze handling tips
• Troubleshooting - cooling system

Power supply and exhaust systems

• Specifications
• general description
• Air filter - description and operation
• Air filter - functional check
• Air filter - removal, repair and installation
• Fuel pump - routine maintenance
• Fuel pump - description
• Fuel pump - removal and installation
• Fuel pump - check
• Fuel tank - removal and installation
• Fuel tank - cleaning
• Fuel level sensor - removal and installation
• Fine fuel filter - removal and installation
• Pedal and throttle rod - removal and installation
• Throttle cable - removal and installation
• Throttle draft - adjustment
• Carburettors - general description
• Low speed control - general remarks
• Low speed control
• Ford carburetor with manual choke - high idle adjustment
• Carburetor - removal and installation
• Carburettors - disassembly and assembly
• Ford single chamber carburetor - cleaning, inspection and adjustment
• Automatic air damper of a single-chamber carburetor "Ford" - removal, repair and installation
• Auto choke for Ford single chamber carburetor - adjustment
• Ford single chamber carburetor with variable diffuser (w) - description
• Weber two-chamber carburetor - cleaning, inspection and adjustment
• Automatic air damper for two-chamber carburetor "Weber" - removal, repair and installation
• Automatic choke of the two-chamber carburetor "Weber" - adjustment
• Solex carburetor - general description
• Solex carburetor adjustment - general remarks
• Carburetor - adjustment
• Solex carburetor - removal and installation
• Disassembly and assembly of the Solex carburetor - general remarks
• Solex carburetor - cleaning, inspection and adjustment
• High idle speed when starting a cold engine - adjustment
• Automatic air damper - adjustment
• Automatic choke - disassembly, inspection and assembly
• Exhaust system - general description
• Exhaust system - replacement
• Fault diagnosis - power supply and carburation

Ignition system

• Specifications
• General description
• Ignition distributor - lubrication
• Ignition distributor - removal
• Ignition distributor "BOSH" - disassembly
• Ignition distributor "FORD" - disassembly
• Ignition distributor - inspection and repair
• Ignition distributor "BOSH" - assembly
• Ford ignition distributor assembly
• Ignition distributor - installation
• Candles and high voltage wires
• Ignition timing adjustment
• Ignition control system
• Contactless ignition system (2.3 l engines)
• Ignition system - troubleshooting
• Troubleshooting - the engine will not start
• Troubleshooting - engine runs intermittently

Clutch

• Specifications
• General description
• Clutch maintenance and adjustment
• Clutch - removal
• Clutch - installation
• Clutch cable - removal and installation
• Clutch release bearing - removal and installation
• Clutch pedal - removal and installation
• Fault diagnosis - clutch

Manual transmission and automatic transmission

• Specifications
• Manual transmission - general description
• Gearbox - removal and installation
• Gearbox disassembly
• Transmission - inspect
• Drive shaft disassembly and assembly
• Drive shaft - disassembly and assembly
• Gearbox - assembly
• Automatic transmission - general description
• Automatic transmission - check fluid level
• Automatic transmission - removal and installation
• Automatic transmission selector mechanism - removal, bulkhead and installation
• Automatic transmission selector mechanism - adjustment
• Downshift cable - removal, installation and adjustment
• Starter / reversing light interlock switch - removal and installation
• Fault diagnosis - manual transmission
• Fault diagnosis - automatic transmission

Cardan shaft

• Specifications
• General description
• Cardan shaft - removal and installation
• Center drive shaft bearing - removing and installing
• CV Joint - replacement
• Fault diagnosis - propeller shaft
• Cardan joints - wear check

Rear axle

• Specifications
• General description
• Oil level - check
• Rear axle - removal and installation
• Drive gear oil seal - replacement
• Axle shaft - removal and installation
• Axle bearing / oil seal - replacement
• Wheel studs - replacement
• Rear axle - repair and bulkhead
• Fault diagnosis - rear axle

Braking system

• Specifications
• General description
• Bleeding hydraulic system
• Brake hose - inspection, removal and installation
• Front brake pads - inspection, removal and installation
• Front brake - removal and installation
• Front brake caliper - disassembly and assembly
• Front brake disc and hub - removal and installation
• brake drum pads (203 mm - 1600 cm3) - inspection, removal and installation
• Drum brake pads (228 mm - 2000 cm3) - inspection, removal and installation
• Drum brake cylinder - removal, inspection, bulkhead and installation
• Drum brake guard - removal and installation
• Handbrake - adjustment
• Handbrake cable - removal and installation
• Main brake cylinder - removal and installation
• Brake master cylinder - bulkhead
• Brake pedal - removal and installation
• Hand brake lever - removal and installation
• Vacuum brake booster - principle of operation
• Vacuum brake booster - removal and installation
• Brake light switch - removal and installation
• Brake system separator
• Fault diagnosis - brake system

Electrical system

• Specifications
• General description
• Battery - removal and installation
• Battery - service and inspection
• Battery - electrolyte replenishment
• Battery - charge
• Generator - general description
• Generator maintenance
• Generator - Special Operations
• Generator - removal and installation
• Generator - troubleshooting and repair
• BOSCH generator brushes - inspection, removal and installation
• FEMSA generator brushes - inspection, removal and installation
• LUCAS generator brushes - inspection, removal and installation
• Starter - general description
• Starter - check on engine
• Starter - removal and installation
• Starter (electromagnetically activated) - disassembly and assembly
• Starter (inertial) - disassembly and assembly
• Turn signal relays - troubleshooting
• Wiper mechanism - maintenance
• Wiper blades - removal and installation
• Wiper arms - removal and installation
• Wiper mechanism diagnosis and troubleshooting
• Windshield wiper motor and rods - removal and installation
• Rear window wiper motor and rods - removal and installation
• Wiper motor - disassembly, inspection and assembly
• Buzzer - diagnostics and troubleshooting
• Headlight assembly - removal and installation
• headlight bulb - removal and installation
• Adjusting the beams of the main and fog lamps
• Sidelight lamp - removal and installation
• Front direction indicator and its lamp - removal and installation
• Lamps for rear direction indicator, brake light and side light - removal and installation
• Rear direction indicator, brake light and side light - removal and installation
• Rear license plate light and its lamp - removal and installation
• Interior lighting plafond - removal and installation
• Instrument cluster and printed circuit board - removal and installation
• Voltage regulator installed in the dashboard - removal and installation
• Instruments, indicator and dashboard lighting lamps - removal and installation
• Speedometer cable and its sheath - removal and installation
• Steering column switches - removal and installation
• Switch and ignition lock - removal and installation
• Dashboard switches - removal and installation
• Fuses
• Relay - removal
• Fault diagnosis - electrical system

Suspension and steering

• Specifications
• General description
• Front wheel hub bearings - removal and installation
• Front wheel hub bearings - adjustment
• Front wheel hub - removal and installation
• Front axle - removal and installation
• Front axle disassembly
• Front axle bushings - removal and installation
• Stub axle - removal and installation
• Upper suspension arm - removal and installation
• Front suspension lower arm - removal and installation
• Stabilizer - removal and installation
• Stabilizer mount bushings - removing and installing
• Stabilizer post bush - removal and installation
• Front shock absorber - removal and installation
• Front suspension arm stretch - removal and installation
• Rear suspension spring - removal and installation
• Rear suspension upper arm - removal and installation
• Rear suspension lower arm - removal - refitting
• Rear shock absorber - removal and installation
• Rear stabilizer - removing and installing
• Steering gear - lubrication
• Front wheel - adjustments and steering angles
• Steering wheel - removal and installation
• Steering column - removal and installation
• Steering shaft - removal and installation
• Elastic coupling and steering column universal joint - removal and installation
• Rack and pinion steering gear - removal and installation
• Rack and pinion steering - adjustment
• Rack and pinion steering gear - disassembly and assembly
• Steering rack rubber boot - removal and installation
• Tie rod end - removal and installation
• Steering gear - removal and installation (2.3 l engine)
• Power steering - bleeding
• Steering gear - disassembly and assembly
• Steering control valve - check and adjust
• Rubber covers for steering rack - removal and installation
• Power steering pump drive belt - removing and installing
• Power steering pump - removing and installing
• Power steering pump - disassembly and assembly
• $ Power steering pump - modifications
• Power steering system - check fluid level
• Wheels and tires
• Troubleshooting - suspension and steering

Body and additional equipment

• Specifications
• General description
• Front bumper - removal and installation
• Rear bumper - removal and installation
• Windshield - removal and installation
• Knocking doors - identifying the causes and elimination
• Front and rear doors - removal and installation
• Door catch - removal, installation and adjustment
• Door trim - removal and installation
• Door lock (front) - removal and installation
• Door lock (rear) - removal and installation
• Door glass and window regulator - removal and installation
• Hood - removal and installation
• Bonnet lock - removal and installation
• Bonnet lock cable - removal and installation
• Trunk lid - removal and installation
• Trunk lid lock - removal and installation
• Trunk lid lock striker - removal and installation
• The back door of the station wagon - removal and installation
• Station wagon rear door lock - removal and installation
• Station wagon rear door lock striker - removal and installation
• Hinge and torsion bar of the rear door of the station wagon - removal and installation
• Non-opening rear window (two-door body) - removal and installation
• Opening rear window (two-door body) - removal and installation
• Rear window - removal and installation
• Rear window station wagon - removal and installation
• Radiator grill - removal and installation
• Instrument panel upholstery - removal and installation
• Heater - removal and installation
• Heater - disassembly and assembly
• Heater controls - removal, installation and adjustment
• Middle console - removal and installation
• Center armrest - removing and installing

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