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Ford Transit since 2000, repair e-manual (in Russian)

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Publisher: © "AutoClub"
ISBN: 978-488-2526-087
Number of pages: 312
Format: file PDF

About the manual

Type: diesel ID

Displacement: 2.0D / 2.4D L.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: AutoClub
Categories: Ford , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "AutoClub"
ISBN: 978-488-2526-087
Number of pages: 312
Format: file PDF

About the manual

Type: diesel ID

Displacement: 2.0D / 2.4D L.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Content

Your Ford Transit car

  • Introduction
  • Safety first!
  • Troubleshooting an emergency
    • If your car's engine does not start
    • Starting the engine from an additional power source
    • Wheel replacement
    • Towing
    • Leak detection
  • Weekly checks
    • Introduction
    • Checks under the hood of the car
    • Engine oil level
    • Coolant level
    • Level of a brake liquid and a working liquid of coupling
    • Power Steering fluid level
    • Tire condition and air pressure in tires
    • Washer fluid level
    • Windshield wipers
    • Battery
    • Electrical systems
  • Working fluids and lubricants
  • Tire pressure

Operation

  • General information
  • Dashboard
  • Pointers and devices
  • Actions in an emergency

Regular maintenance

  • Maintenance specifications
  • Maintenance schedule
  • Maintenance procedures
  • General information
  • Regular maintenance
  • Replacement of engine oil and filter
  • Maintenance and charging of the battery
  • Checking the auxiliary drive belt
  • Checking the electrical system
  • Checking hoses and leaks
  • Checking the condition of the fuel filter and draining the water
  • Replacing the fuel filter
  • Checking the electrical wires in the engine compartment
  • Air conditioning system check
  • Seat belt inspection
  • Checking the concentration of antifreeze
  • Checking the wheels, steering and suspension
  • Checking the CV joint and anther of the drive shaft
  • Check of the central bearing and the universal hinge of a propshaft
  • Grease universal pivot joint propshaft
  • Exhaust system check
  • Check of highways of fuel and brake system under the bottom of a body
  • Checking the wear of the brake pads
  • Check of serviceability and adjustment of a lay brake
  • Checking and lubricating doors and hood
  • Checking the tightening torque of wheels
  • Road test
  • Reset maintenance indicator
  • Replacement of air filter
  • Checking the transmission oil level
  • Checking the rear axle oil level
  • Brake fluid replacement
  • Replacing coolant
  • Replacing an auxiliary drive belt

Repair procedures without removing the engine from the engine compartment - car models equipped with 2.0 l engine

  • General information
  • Compression and tightness check - description and explanation
  • Gas distribution phases - adjustment
  • Camshaft cover - removal and installation
  • Timing chain cover - removing and installing
  • Crankshaft pulley - removing and installing
  • Chain of drive timing - removal, inspection and installation
  • Tensioner and sprockets for timing chain - Removal, inspection and installation
  • Camshaft and hydraulic lifters - removal and installation
  • Camshaft seal - replacement
  • The head of the block of cylinders - removal, check and installation
  • Crankcase - removal and installation
  • Oil pump - removal and installation
  • Engine oil pressure switch warning switch - removing and installing
  • Oil cooler - removal and installation
  • Crankshaft oil seals - replacement
  • Flywheel - removal, inspection and installation
  • Engine / gearbox mountings - check and replace
  • Intake manifold - removal, inspection and installation
  • Exhaust manifold - removal and installation

Repair procedures without removing the engine from the engine compartment - car models equipped with a 2.4L engine

  • General information
  • Compression and tightness check - description and explanation
  • Gas distribution phases - adjustment
  • Camshaft cover - removal and installation
  • Timing chain cover - removing and installing
  • Crankshaft pulley - removing and installing
  • Chain of drive timing - removal, inspection and installation
  • The timing chain sprocket and sprockets - removal, inspection and installation
  • Camshaft and hydraulic lifters - removal and installation
  • The head of the block of cylinders - removal, check and installation
  • Crankcase - removal and installation
  • Oil pump - removal and installation
  • Engine oil pressure switch warning switch - removing and installing
  • Oil filter housing and oil cooler - removing and installing
  • Crankshaft oil seals - replacement
  • Flywheel - removal, inspection and installation
  • Engine / gearbox mountings - check and replace
  • Intake manifold - removal, inspection and installation
  • Exhaust manifold - removal and installation

Removing the engine from the engine compartment and the overhaul procedure

  • General information
  • Major engine repairs - general information
  • Removing engine / gearbox - methods and precautions
  • Engine / gearbox assembly (front-drive vehicle models) - removal, disconnection and installation
  • Engine / gearbox assembly (rear-wheel drive models) - removal, disconnection and installation
  • Engine overhauling - sequence of disassembly
  • Cylinder head - disassembly
  • Cylinder head and valve mechanism - cleaning and checking
  • Cylinder head - assembly
  • Piston / connecting rod assembly - removal and inspection
  • Crankshaft removal
  • Cylinder block / crankcase - cleaning and inspection
  • The main bearing and the lower end of the connecting rod - check
  • Engine overhaul - assembly sequence
  • Piston rings - installation
  • Crankshaft - installation
  • Piston / connecting rod assembly - installation
  • The engine is the beginning of traffic after major repairs

Cooling, ventilation and heating system

  • General information and precautions
  • Cooling hoses - detach and replace
  • Thermostat - removal, inspection and installation
  • The cooling fan with electric drive assembly - removal and installation
  • Cooling fan cover (car models equipped with 2.4 l engine) - removal and installation
  • Radiator fan with viscous coupling - removal and installation
  • Radiator - removal, inspection and installation
  • Water pump - removal and installation
  • Components of the heater / ventilation system - removal and installation
  • Heater / air conditioning controls - removal and installation
  • Air conditioning system - general information and precautions
  • Components of the air conditioning system - removal and installation

The power supply and exhaust system

  • General information and precautions
  • Common rail system - the necessary information
  • Power system - refueling and pumping
  • Air filter assembly and air ducts - removing and installing
  • Accelerator pedal - removal and installation
  • Fuel tank - removal and installation
  • Fuel level sensor - removal, inspection and installation
  • Fuel Injection System - Inspection
  • Electronic components of the fuel injection system (models of cars equipped with a 2.0-liter engine) - removal and installation
  • Electronic components of the fuel injection system (models of cars equipped with a 2.4-liter engine) - removal and installation
  • High-pressure fuel pump (fuel pump) (models of cars equipped with a 2.0-liter engine) - removal and installation
  • High-pressure fuel pump (fuel pump) (models of cars equipped with a 2.4-liter engine) - removal and installation
  • Fuel injectors - removal, inspection and installation
  • Fuel rail (common rail system) - removal and installation
  • Turbocharger - general information, removal and installation
  • Intercooler - general information,   removal and installation
  • Exhaust system - general information and component replacement

Control systems for harmful emissions

  • General information
  • Exhaust gas recirculation system - checking and replacing components
  • Catalytic converter - general information, removal and installation

Starting and recharging systems

  • General information, precautions and disconnection of the negative battery terminal
  • Detection of malfunctions in the electrical system - general information
  • Battery - check and charge
  • Battery - removal and installation
  • Recharging system - check
  • Auxiliary drive belt - removal and installation
  • Generator - removal and installation
  • Generator - check and general repair
  • Start-up system - check
  • Starter - removal and installation
  • Starter - check and overhaul
  • Pre- and post-start heating systems - general information
  • Glow plugs - check, remove and install

Clutch

  • General information
  • Hydraulic clutch system - pumping
  • Clutch master cylinder - removal and installation
  • Clutch release cylinder - removal, check and installation
  • Clutch slave cylinder - removing and installing
  • Clutch release mechanism - removal, inspection and installation
  • Clutch pedal - removal and installation
  • Clutch assembly - removal, inspection and installation

Automatic transmission

  • General information
  • Gear shift cables - Adjustment
  • Gear lever - removal and installation
  • Gear shift cables - removing and installing
  • Vehicle speed sensor - removing and installing
  • Oil seals - replacement
  • Reversing light switch - removal and installation
  • Gearbox - removing and installing
  • Major overhaul of the gearbox - general information
  • Draining and refueling gearbox oil - general information

Manual transmission

  • General information
  • Gear lever - removal and installation
  • Vehicle speed sensor - removing and installing
  • Oil seals - replacement
  • Reversing light switch - removal and installation
  • Five-speed gearbox - removal and installation
  • Six-speed gearbox - removal and installation
  • Transmission supports - check and replace
  • Major overhaul of the gearbox - general information
  • Transmission oil - draining and refueling

Drive shafts, propshaft and rear axle

  • General information
  • Drive shafts - removal and installation
  • Bellow of the internal SHR of the drive shaft - replacement
  • Anther of external drive roller SHRUS - replacement
  • Intermediate shaft support bearing - replacement
  • Drive shafts - check and replacement of CV joints
  • Drive shaft - removal and installation
  • Central propshaft bearing - replacement
  • Flexible rubber joint of propshaft - removal and installation
  • Universal driveshaft joints - replacement
  • Rear axle (front-wheel drive models) - removal and installation
  • Rear axle (rear-wheel drive models) - removal and installation
  • Axles of the rear axle (wheels with single tires) - removal and installation
  • Rear axle axles (dual-tire tires) - removing and installing
  • Rear hub and bearing (front-drive vehicle models) - removal, overhaul and installation
  • Rear hub and bearing (rear-wheel drive models) - removal, overhaul and installation
  • Drive pinion packing (rear axle) - replacement
  • Differential assembly (rear axle) - overhaul

Brake system

  • General information
  • Hydraulic system - air removal
  • Hydraulic connections and hoses - replacement
  • Front brake pads are replacement
  • Front disc brake - checking, removing and installing
  • Front brake caliper - removal, overhaul and installation
  • Rear drum brake - removal, inspection and installation
  • Rear brake pads - replacement
  • Rear working cylinder - removal, overhaul and installation
  • Master brake cylinder - removal, overhaul and installation
  • Brake pedal - removal and installation
  • Vacuum brake booster - checking, removing and installing
  • Vacuum brake booster check valve and vacuum hose - removal, inspection and installation
  • Vacuum pump - removal and installation
  • Parking brake lever - removal and installation
  • Parking brake cables - removal and installation
  • Brake light switch - removal, installation and adjustment
  • Parking brake warning light switch - removal and installation
  • Anti-lock braking system (ABS) and traction control system - general information
  • Anti-lock components (ABS) and traction control systems - removal and installation
  • Load balancing valve - general information

Suspension and steering

  • General information
  • Front hub assembly - removal and installation
  • Front hub bearings - check and replace
  • Rotary Fist - removing and installing
  • Front suspension bracket - removing and installing
  • Front suspension - overhaul
  • The lower lever of a forward suspension bracket - removal and installation
  • Sleeves of the bottom lever of a forward suspension bracket - replacement
  • Ball joint of swivel fist - replacement
  • Front anti-roll bar - removal and installation
  • Front subframe - removal and installation
  • Leaf spring of the rear axle - removal and installation
  • Rear shock absorber - removal and installation
  • Rear anti-roll bar - removal and installation
  • Steering wheel - removal and installation
  • The mechanism of locking the ignition and steering column - removal and installation
  • Steering column - removal and installation
  • Steering gear - removal and installation
  • Anthers of steering gear - replacement
  • The tip of the tie rod - removal and installation
  • Power steering pump - removal and installation
  • Power steering fluid cooler - removing and installing
  • Hydraulic power steering system - pumping
  • Adjusting the installation angles and steering angle - general information

Body structure and components

  • General information
  • Body and frame - maintenance
  • Upholstery and rugs - maintenance
  • Elimination of minor body damage - repairs
  • Removing serious body damage - general information
  • Hood - removal, installation and adjustment
  • Hood retainer - removal and installation
  • Door trim panels - removal and installation
  • Front door components - removal and installation
  • Front door - removal, installation and adjustment
  • Components of the side sliding door - removal and installation
  • Side sliding door - removal, installation and adjustment
  • Rear door components - removal and installation
  • Rear doors - removal, installation and adjustment
  • Components of the tailgate - removal and installation
  • The luggage compartment door - removal, installation and adjustment
  • Front door glass - removal and installation
  • The regulator of window forward door - removal and installation
  • Front door winch - removal and installation
  • Windscreen / rear window and fixed / movable glasses - removal and installation
  • External mirrors - removal and installation
  • Front bumper - removal and installation
  • Rear bumper - removal and installation
  • Radiator grille panel - removal and installation
  • Windscreen intake panels - removing and installing
  • Internal cladding panels - removal and installation
  • Seats - removal and installation
  • Components of seat belts - removal and installation
  • Luke - general information
  • Dashboard paneling components - removal and installation

Electrical equipment and electrical systems

  • General information and precautions
  • Detection of malfunctions in the electrical system - general information
  • Fuses and relays - general information
  • Switches - removal and installation
  • Dashboard - removal and installation
  • Components of the dashboard (models of cars produced before July 2003) - removal and installation
  • Tachograph - removal and installation
  • Removing and installing watches
  • Adjusting the height of the headlights / fog lights - general information
  • Lamps (external lighting) - replacement
  • Lamps (interior lighting) - replacement
  • The case of headlights for external lighting - removal and installation
  • Servo drive for height adjustment of headlights - removal and installation
  • Acoustic signal - removal and installation
  • Wiper arms - removal and installation
  • Servo and windshield wiper retractor - removing and installing
  • Rear window wiper motor - removing and installing
  • Windscreen / rear window washer reservoir - removing and installing
  • Audio module - removal and installation
  • Speakers - removal and installation
  • Anti-theft system - general information
  • Airbag System - general information and precautions
  • Components of the airbag system - removal and installation
  • Electrical circuits

Applications

  • Overall dimensions and weight
  • Vehicle identification numbers
  • General repair procedures
  • Lifting the car with a jack, the points of the pillars
  • Disconnecting the negative battery terminal
  • Tools and devices
  • Checking the technical condition of the car
  • Troubleshooting

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