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Engines Yanmar 3TNV82 / 3TNV84 / 3TNV88 / 4TNV94 / 4TNV98 / 4TNV106, repair e-manual

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Publisher: © "PowerLine"
ISBN: 977-129-542-436-8
Number of pages: 356
Format: file PDF

About the manual

Engine type: Yanmar 3TNV82 / 3TNV84 / 3TNV88 / 4TNV94 / 4TNV98 / 4TNV106

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: PowerLine
Categories: Engines

Contents

Introduction

Yanmar warranties

  • Yanmar limited warranty
  • Emission system warranty
  • Yanmar Co., Ltd. limited emission control system warranty - USA only

Safety

  • Safety statements
  • Safety precautions

General service information

  • Component identification
  • Location of labels
  • EPA / ARB emission control regulations - USA only
  • Emission control labels
  • The 97/68/EC directive certified engines
  • Engine family
  • Function of major engine components
  • Function of cooling system components
  • Diesel fuel
  • Engine oil
  • Engine coolant
  • Specifications
  • Principal engine specifications
  • Engine service standards
  • Tightening torques for standard bolts and nuts
  • Abbreviations and symbols
  • Unit conversions

Periodic maintenance

  • Before you begin servicing
  • Introduction
  • Periodic maintenance schedule
  • Periodic maintenance procedures

Engine

  • Before you begin servicing
  • Introduction
  • Cylinder head specifications
  • Camshaft and timing gear train specifications
  • Crankshaft and pistons specifications
  • Cylinder block specifications
  • Special torque chart
  • Special service tools
  • Measuring instruments
  • 2-valve cylinder head
  • 4-valve cylinder head
  • Measuring and adjusting valve clearance
  • Crankshaft and camshaft components
  • EGR system

Fuel system

  • Before you begin servicing
  • Introduction
  • Fuel system specifications
  • Special service tools
  • Measuring instruments
  • Fuel system diagram
  • Fuel system components
  • Fuel injection pump
  • Idle sub spring adjustment
  • Checking and adjusting fuel injection timing
  • Fuel injectors

Cooling system

  • Before you begin servicing
  • Introduction
  • Cooling system diagram
  • Engine coolant pump components
  • Engine coolant system check
  • Engine coolant pump

Lubrication system

  • Before You Begin servicing
  • Introduction
  • Oil pump service information
  • Lubrication system diagram
  • Checking engine oil pressure
  • Trochoid oil pump

Turbocharger

  • Before you begin servicing
  • Introduction
  • Specifications
  • Troubleshooting
  • Turbocharger components
  • Turbocharger component functions
  • Washing procedure
  • Periodic inspection

Starter motor

  • Before you begin servicing
  • Introduction
  • Specifications
  • Starter motor information
  • Starter motor specifications
  • Starter motor troubleshooting
  • Starter motor components
  • Starter motor

Alternator

  • Before you begin servicing
  • Introduction
  • Dynamo and alternator information
  • Alternator specifications
  • Dynamo specifications
  • Alternator troubleshooting
  • Alternator components
  • Alternator wiring diagram
  • Alternator standard output
  • Alternator
  • Dynamo component location
  • Dynamo wiring diagram
  • Operation of dynamo
  • Dynamo standard output
  • Testing of dynamo

Electronic control system

  • Engines available with the electronic control system
  • Before you begin servicing
  • Introduction
  • Electronic control system
  • Electronic control harness connections

Electric wiring

  • Electric wiring precautions
  • Electrical wire resistance
  • Battery cable resistance
  • Electrical wire sizes - voltage drop
  • Conversion of awg to european standards

Failure diagnosis

  • Special service tools
  • Troubleshooting by measuring compression pressure
  • Quick reference table for troubleshooting