Engine John Deere 3029 / 4029 / 4045 / 6059 / 6068 operation and maintenance e-manual

Content

Record keeping

• Engine serial number plate
• Record engine serial number
• Engine option codes
• Record PTO serial number
• Record fuel injection pump model number

Safety

Fuels, lubricants, and coolant

• Diesel fuel
• Diesel fuel storage
• Filling fuel tank
• Minimizing the effect of cold weather on diesel engines
• Engine break-in oil
• Engine oil
• Oilscan and Coolscan
• Alternative and synthetic lubricants
• Grease
• Lubricant storage
• Engine coolant requirements
• Recommended engine coolant
• Engine coolant specifications
• Replenishing supplemental coolant additives between coolant changes
• Disposing of coolant

Engine operating guidelines

• Instrument (gauge) panel
• Break-in service
• Daily prestarting checks
• Auxiliary gear drive limitations
• Standby power units
• Starting the engine
• Cold weather operation
• Warming engine
• Changing engine speed—standard (mechanical) governor
• Idling engine
• Stopping the engine
• Using a booster battery or charger

Lubrication and maintenance

• Observe service intervals
• Use correct fuels, lubricants, and coolant
• Lubrication and maintenance service interval chart

Lubrication and maintenance / 100 hour

• Lubricate PTO clutch shaft bearings
• Service fire extinguisher

Lubrication and maintenance/250 hour

• Service battery
• Change engine oil and filter
• Fan and alternator belts tension or replacement
• Check PTO clutch adjustment

Lubrication and maintenance / 400 hour

• Check and adjust engine valve clearance

Lubrication and maintenance / 600 HR/1-YR

• Lubricate PTO clutch internal levers and linkage
• Clean crankcase vent tube
• Check air intake hoses
• Replace fuel filter element
• Check effectiveness of coolant solution
• Replace air cleaner elements
• Check air intake system
• Check cooling system

Lubrication and maintenance / 1200 HR/2-YR

• Check and adjust engine speeds
• Adjust variable speed on generator set engines
• Adjust engine valve clearance
• Check fuel injection system
• Inspect turbocharger
• Check crankshaft vibration damper
• Flush cooling system and replace thermostats
• Pressure test cooling system and radiator cap
• Perform engine tune-up

Service/as required

• Additional service information
• Do not modify fuel system
• Bleed the fuel system
• Checking coolant level
• Adding coolant
• Remove and inspect air cleaner elements
• Cleaning primary filter element
• Washing primary filter element
• Inspecting primary filter element
• Element storage
• Replace fan and alternator belts
• Power take-off (PTO) clutch
• Check instrument (gauge) panel fuses

Troubleshooting

• General troubleshooting information
• Engine wiring diagram legend
• Wiring diagram—north american series 300 engines
• Engine wiring diagram legend
• Wiring diagram—european (saran) series 300 engines
• Diagnosing engine malfunctions
• Diagnosing electrical system malfunctions

Storage

• Use AR41785 engine storage kit
• Storing the engine
• Removing engine from storage

Specifications

• General OEM engine specifications
• Fuel injection pump specifications
• Engine crankcase oil fill quantities
• Unified inch bolt and cap screw torque values
• Metric bolt and cap screw torque values

Lubrication and maintenance records

Index

Customers reviews