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Engines Detroit Diesel Series 60, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-407-019-317-4
Number of pages: 1670
Format: file PDF

About the manual

Engine type: Detroit Diesel Series 60

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Engines
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-407-019-317-4
Number of pages: 1670
Format: file PDF

About the manual

Engine type: Detroit Diesel Series 60

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General information

  • Scope and use of this manual
  • Clearance of new parts and wear limits
  • The four cycle principle for diesel engines
  • Four cycle principle for natural gas engines
  • General description

General specifications

  • General specifications for the series 60G engine
  • Engine model, serial number and option label
  • Replacing and repairing
  • Disassembly
  • Cleaning
  • Safety precautions
  • Fluoroelastomer (viton) caution
  • Engine views
  • English to metric conversion
  • Decimal and metric equivalents
  • Specifications

Engine

  • Cylinder block and cylinder liner
  • Cylinder head
  • Valve and injector operating mechanism
  • Valves, springs, guides, inserts, seals and rotators
  • Engine lifter brackets
  • Rocker cover
  • Crankshaft
  • Crankshaft oil seals
  • Crankshaft main bearings
  • Gear case cover pre-exhaust gas recirculation
  • Gear case cover exhaust gas recirculation
  • Gear case pre-exhaust gas recirculation
  • Gear case exhaust gas recirculation (EGR) model
  • Crankshaft vibration damper
  • Crankshaft pulley
  • Flywheel
  • Ring gear
  • Flywheel housing
  • Piston and piston ring
  • One-piece piston assembly and piston ring
  • Piston and connecting rod assembly
  • Connecting rod
  • Cylinder liner
  • Gear train and engine timing
  • Compact gear train and engine timing
  • Camshaft gear assembly series 60 exhaust gas
  • Recirculation (EGR) model
  • Thrust plate perimeter seal
  • Camshaft and camshaft bearing
  • Camshaft drive gear
  • Adjustable idler gear assembly
  • Adjustable idler gear compact gear train
  • Bull gear and camshaft idler gear for the compact gear train
  • Bull gear and camshaft idler gear assembly
  • Crankshaft timing gear and timing wheel
  • Accessory drive
  • Jake brake
  • Additional information

Fuel system

  • Diesel fuel system overview
  • Vehicle safety for the natural gas engine
  • Electronic unit injector
  • Fuel injector tube and o-ring
  • Electronic unit injector
  • Fuel injector tube
  • Fuel pump with separate drive shaft and hub
  • Fuel pump with one-piece drive shaft and hub assembly
  • Fuel pump drive
  • Diesel fuel filters (spin-on)
  • Fuel pro 380/380e fuel filter system
  • Fuel filter type for the series 60G engine
  • Assembly fuel filter and water separator
  • Electronic engine control
  • DDEC V electronic control unit
  • DDEC III/IV electronic control module
  • DDEC II electronic control module
  • DDEC I
  • Programmable read-only memory (prom) DDEC I
  • Electronic distributor unit DDEC I
  • Electronic foot pedal assembly
  • Turbo speed sensor
  • Turbo boost pressure sensor
  • Air intake pressure sensor
  • Pressure sensor
  • Oil temperature sensor
  • Air temperature sensor
  • Air temperature sensor for high pressure fuel system
  • Coolant temperature sensor
  • Synchronous reference sensor gear case mounted
  • Synchronous reference sensor \ camshaft position sensor camshaft gear cover mounted
  • Timing reference sensor
  • Coolant level sensor
  • Fuel pressure sensor
  • Fuel temperature sensor
  • Exhaust gas oxygen sensor for series 60G engines
  • Exhaust temperature sensor for the series 60G engines
  • Knock sensor and signal noise enhancement filter module
  • Barometric pressure sensor for the series 60G engine with high pressure fuel system
  • Overview of high pressure fuel system for series 60G engines
  • Fuel pressure gages for the series 60G engine with a high pressure fuel system
  • Venting and leak checking procedures for a natural gas engine (high pressure system)
  • High pressure fuel regulator for the series 60G engine
  • Pulse width modulated stepper motor valve (psv) for series 60G automotive engines
  • Fuel mixer for the series 60G high pressure fuel system
  • Fuel shutoff valve for series 60G engine with high pressure fuel system
  • Impco low pressure fuel regulator for the series 60G engine high pressure fuel system
  • Overview of the low pressure natural gas fuel system
  • Low pressure fuel regulator for the series 60G engine
  • Fuel mixer for the series 60G low pressure system
  • Venting and leak checking procedures for natural gas engine (low pressure system)
  • Additional information

Lubrication system

  • Overview of lubricating system
  • Oil pump
  • Pressure regulator valve
  • Oil pressure relief valve
  • Oil filter
  • Oil filter adaptor
  • Thermatic oil control valve
  • Oil cooler (1991 and later engines)
  • Oil cooler (pre-1991 engines)
  • Oil level dipstick assembly
  • Oil pan
  • Ventilating system
  • Additional information

Cooling system

  • Cooling system overview
  • Water pump (gear-case mounted - 1991 and later)
  • Water pump (front mounted)
  • Thermostat
  • Coolant pressure control cap
  • Engine cooling fan
  • Coolant filter and conditioner
  • Radiator
  • Additional information

Fuel, lubricating oil, and coolant

  • Fuel
  • Lubricating oil (diesel)
  • Lubricating oil for the series 60G engine
  • Coolant

Air intake system

  • Air intake system overview
  • Air cleaner
  • Intake manifold
  • Closed crankcase breather for series 60G automotive engines
  • Turbocharger (diesel)
  • Turbocharger series 60 natural gas (automotive) engine
  • Recirculation valve for series 60G automotive engine
  • Charge air cooler
  • Throttle actuator for the series 60G engine
  • Air dryer
  • Additional information

Exhaust system

  • Overview of exhaust manifold components
  • Three-piece exhaust manifold with fey rings
  • Three-piece exhaust manifold without fey rings
  • Three-piece exhaust manifold with heat shield

Exhaust gas recirulation (EGR) components

  • Tube and shell bolted flange EGR cooler
  • Hydraulic EGR valve
  • Delivery pipe
  • EGR rate measurement system
  • DDEC v varible pressure output device
  • DDEC iv varible pressure output devices

Electrical equipment

  • Overview of electrical system
  • Battery charging alternator
  • Storage battery
  • Cranking motor
  • Tachometer drive
  • DDEC III/IV engine sensor harness
  • DDEC II engine sensor harness
  • Metri-pack 150 series connectors
  • Micro-pack series connectors
  • Weather pack and metri-pack 280 series connectors
  • Connector tools
  • Splicing guidelines
  • Additional information

Power take-off

  • Front mounted power take-off
  • Rear engine power take-off (repto) assembly

Special equipment

  • Air compressor (vehicle applications only)
  • Air compressor drive hub
  • Additional information

Operation and verification

  • Preparation for a first time start
  • Starting
  • Running
  • Stopping
  • Operating conditions
  • Series 60G automotive engine operating conditions
  • Engine run-in instructions

Engine tune-up

  • Engine tune-up procedures
  • Valve lash, injector height (timing) and jake brake® lash adjustments
  • Engine tune-up procedures for the series 60G engine
  • Valve lash for the series 60G engine

Preventive maintenancep

  • Maintenance overview
  • Daily maintenance - all applications
  • Maintenance of vehicle engines
  • Preventive maintenance for the series 60G automotive engine (city transit coach)
  • Maintenance of series 60G automotive engines
  • Description of maintenance items
  • Cleaning contaminated lubrication oil system

Storage

  • Preparing engine for storage
  • Restoring an extended storage engine

Ignition system

  • Overview of ignition system
  • Coil over plug ignition system
  • Ignition coil assembly
  • Ignition boot assembly
  • Igniter module
  • Igniter module bracket
  • Ignition coil harness
  • Spark plugs

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I was looking for information on assembling a fuel filter and water separator for a Detroit Diesel Series 60 engine. I found the information I needed in this repair book.