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Engines Detroit Diesel DD15, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-408-004-151-5
Number of pages: 443
Format: file PDF

About the manual

Engine type: Detroit Diesel DD15

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Engines
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-408-004-151-5
Number of pages: 443
Format: file PDF

About the manual

Engine type: Detroit Diesel DD15

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Rocker cover

  • Description and operation of rocker cover and related parts
  • Removal of the rocker cover
  • Cleaning and inspection of the rocker cover
  • Installation of the rocker cover

Camshaft and rocker shaft/engine brake assembly

  • Description and operation of camshaft and rocker shaft/engine brake assembly and related parts
  • Removal of camshaft and rocker shaft/engine brake assembly
  • Inspection of the camshaft and rocker shaft/engine brake assembly
  • Installation of the camshaft and rocker shaft/engine brake assembly
  • DD13 EGR cooler cleaning procedure to remove excess fuel from cooler after engine brake solenoid failure
  • DD15 EGR cooler cleaning procedure to remove excess
  • Fuel from cooler after engine brake solenoid failure

Camshaft housing

  • Removal of the camshaft housing
  • Inspection of camshaft housing
  • Installation of the camshaft housing

Camshaft timing

  • Camshaft timing verification
  • Timing the camshafts with the gear train installed

Gear train and engine timing

  • Description and operation of gear train and related Parts
  • Engine gear train installation and timing
  • Checking and adjusting gear lash with camshaft Housing removed

Water manifold

  • Description and operation of DD15 and DD16 water manifold and related components
  • Removal of the DD15 and DD16 water manifold
  • Cleaning and inspection of the DD15 and DD16 water manifold
  • DD13 exhaust gas recirculation cooler water manifold assembly

Cold boost pipe (charge air pipe)

  • Description and operation of cold boost pipe (charge air pipe) and related components
  • Removal of the cold boost pipe (charge air pipe)
  • Inspection of cold boost pipe (charge air pipe)
  • Installation of the cold boost pipe (charge air pipe)

Air intake manifold

  • Description and operation of air intake manifold and Related parts
  • Removal of air intake manifold
  • Cleaning of the air intake manifold
  • Inspection of the air intake manifold
  • Installation of air intake manifold

DD13 turbocharger

  • Description and operation of the DD13 turbocharger and related parts
  • Removal of the DD13 turbocharger
  • Inspection of the DD13 turbocharger
  • Installation of the DD13 turbocharger
  • EGR cooler cleaning procedure to remove excess fuel from cooler after DD13 turbocharger failure

DD13 wastegate solenoid

  • Description and operation of the DD13 wastegate Solenoid
  • Removal of the DD13 wastegate solenoid
  • Installation of the DD13 wastegate solenoid

DD15 turbocharger

  • Description and operation of turbocharger and related parts
  • Removal of DD15 turbocharger
  • Inspection of DD15 turbocharger
  • Installation of DD15 turbocharger
  • EGR cooler cleaning procedure to remove excess oil from EGR cooler after DD15 turbocharger failure

DD15 axial power turbine

  • Description and operation of DD15 axial power turbine And related parts
  • Removal of DD15 axial power turbine
  • Inspection of the DD15 axial power turbine
  • Installation of DD15 axial power turbine

DD15 axial power turbine gear box

  • Description and operation of DD15 axial power turbine Gear box and related parts
  • Removal of the DD15 axial power turbine gear box
  • Inspection of DD15 axial power turbine gear box
  • Installation of the axial power turbine gear box

Cylinder head

  • Description and operation of cylinder head and related Parts
  • Removal of the DD13 cylinder head
  • Installation of the DD13 cylinder head
  • Removal of the DD15 cylinder head
  • Cleaning of the cylinder head
  • Assembly of cylinder head
  • Installation of the DD15 cylinder head
  • Removal of valve spring (cylinder head installed)
  • Removal of the valve spring (cylinder head removed)
  • Removal of intake and exhaust valves
  • Cleaning of valves and related parts
  • Inspection of valve springs
  • Inspection of valve
  • Installation of valve, spring, seal and valve cap
  • Valve lash adjustments
  • Setting the engine brake lash

Piston and connecting rod assembly

  • Description and operation of piston and connecting Rod and related parts
  • Removal of piston and connecting rod assembly
  • Disassembly of piston and connecting rod assembly
  • Inspection of piston and connecting rod assembly
  • Assembly of piston and connecting rod assembly
  • Installation of piston and connecting rod assembly

Cylinder liner

  • Description and operation of cylinder liner and Related parts
  • Removal of cylinder liner
  • Inspection of cylinder liner
  • Cleaning of the cylinder liner
  • Installation of the cylinder liner

Crankshaft

  • Description and operation of crankshaft and related Parts
  • Removal of crankshaft
  • Inspection of the crankshaft and related parts
  • Installation of crankshaft
  • Removal of crankshaft rear oil seal
  • Installation of the rear oil seal
  • Removal of the crankshaft front oil seal
  • Installation of the crankshaft front oil seal

Lubrication system

  • Description and operation of the lubrication system and related components

Oil pan

  • Description and operation of oil pan and related components
  • Removal of oil pan
  • Cleaning of oil pan
  • Inspection of oil pan
  • Removal of threaded insert — plastic oil pan only
  • Installation of threaded insert — plastic oil pan only
  • Installation of oil pan

Oil dipstick tube

  • Description and operation of oil dipstick tube and Related components
  • Removal of the oil dipstick tube
  • Installation of the oil dipstick tube

Oil pump

  • Description and operation of oil pump and related Components
  • Removal of the oil pump, oil suction manifold, and oil lines
  • Inspection of the oil pump, oil suction manifold, and oil lines
  • Installation of the oil pump, oil suction manifold, and oil lines

Crankcase breather

  • Description and operation of crankcase breather
  • Removal of the crankcase breather
  • Inspection of the crankcase breather
  • Installation of the crankcase breather

Oil filter

  • Replacement of the oil filter
  • Oil sample valve
  • Replacing oil plug with oil sample valve
  • Removal of oil sample valve
  • Installation of oil sample valve

Oil filler neck

  • Removal of the oil filler neck
  • Installation of the oil filler neck

Oil coolant module

  • Description and operation of the oil coolant module
  • Removal of the oil coolant module
  • Installation of the oil coolant module
  • Removal of the oil thermostat
  • Installation of the oil thermostat

Priming the lubrication system

  • Priming the engine lubrication system

Cooling system

  • Description and operation of cooling system and related components

Engine water pump

  • Description and operation of engine water pump
  • Removal of the water pump
  • Inspection of the water pump
  • Installation of the water pump

Coolant thermostat

  • Description and operation of coolant thermostat
  • Removal of coolant thermostat and seal
  • Inspection of coolant thermostat and seal
  • Installation of coolant thermostat and seal

Coolant filter

  • Description and operation of coolant filter
  • Removal of the coolant filter
  • Installation of the coolant filter

Coolant filter service module

  • Removal of coolant filter service module
  • Installation of coolant filter service module

Coolant inlet elbow

  • Removal of the coolant inlet elbow
  • Installation of the coolant inlet elbow

Flywheel and flywheel housing

  • Description and operation of flywheel, flywheel housing and related parts
  • Removal of flywheel housing
  • Installation of flywheel housing
  • Removal of the flywheel
  • Inspection of flywheel
  • Installation of flywheel
  • Inspection of flywheel housing and rear oil seal area of crankshaft
  • Removal of ring gear
  • Installation of ring gear

Front engine mount/radiator support

  • Description and operation of front engine mount/radiator support and related parts
  • Removal of the front engine mount/radiator support
  • Inspection of the front engine mount/radiator support
  • Installation of the front engine mount/radiator support

Vibration damper

  • Removal of the vibration damper
  • Installation of the vibration damper

Front engine cover

  • Description and operation of the front engine cover
  • Removal of the front engine cover
  • Inspection of the front engine cover
  • Installation of the front engine cover

Engine lifter brackets

  • Description and operation of engine lifter brackets and related parts
  • Removal of the front engine lifter bracket without front engine power take-off
  • Removal of the front engine lifter bracket with front engine power take-off
  • Removal of the rear engine lifter brackets
  • Inspection of the engine lifter brackets
  • Installation of the rear engine lifter brackets
  • Installation of the front engine lifter bracket without front engine power take-off
  • Installation of the front engine lifter bracket with front engine power take-off

Belt drive tensioner system

  • Description and operation of belt drive tensioner and related parts
  • Removal of the belt tensioner
  • Installation of the belt tensioner
  • Removal of the idler pulley and idler pulley bracket
  • Installation of the idler pulley and idler pulley bracket
  • Removal of non-bracketed idler pulley
  • Installation of non-bracketed idler pulley
  • Removal of the accessory mounting bracket
  • Installation of the accessory mounting bracket

Poly-v-belts

  • Removal of the poly-v-belts
  • Inspection of the poly-v-belts
  • Installation of the poly-v-belts

Air compressor

  • Description and operation of the air compressor
  • Removal of the air compressor
  • Inspection of the air compressor
  • Installation of the air compressor

Cylinder block

  • Description and operation of cylinder block and related parts
  • Removal and disassembly of engine from the vehicle
  • Cleaning the cylinder block
  • Reassembly and installation of cylinder block

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Customers reviews

I was looking for information on the repair of the Detroit Diesel DD15 engine, on the removal and installation of the gearbox of the axial power turbine DD15. In this book I found what I needed and much more useful information.