Engine D-260.1S3A / D-260.2 S3A / D-260.4 S3A operation and maintenance e-manual (in Russian)

Contents

Description and operation

• Description and operation of the diesel engine
• Purpose of the diesel engine
• Technical characteristics
• Composition of the diesel engine
• Structure and operation
• Marking of the diesel engine
• Packaging
• Description and operation of the components of the diesel engine, its mechanisms, systems and devices
• General information
• Description and operation
• Marking and sealing of the components of the diesel engine

Intended use

• Operating restrictions
• Preparing the diesel engine for use
• Safety measures when preparing a diesel engine
• De-preservation of a diesel engine, assemblies and parts
• Additional equipment to a diesel engine
• Refilling the cooling system
• Refilling with fuel and oil
• Controls and instruments for monitoring diesel operation
• Using a diesel engine
• Procedure for maintenance personnel when performing tasks
• Using a diesel engine
• Starting a diesel engine
• Stopping a diesel engine
• Running-in
• Features of operation and maintenance of a diesel engine in winter conditions
• Possible malfunctions and methods for eliminating them
• Safety measures when using a diesel engine for its intended purpose
• Actions in extreme conditions conditions

Maintenance

• Maintenance of diesel
• General instructions
• Safety measures
• Maintenance procedure
• Checking the operability of the diesel
• Preservation (re-preservation) during storage
• Maintenance of diesel and its components
• Checking the coolant level in the cooling system
• Maintenance and flushing of the cooling system
• Checking the oil level in the diesel crankcase
• Changing the oil in the diesel crankcase
• Changing the oil filter
• Cleaning the rotor of the centrifugal oil filter
• Draining sediment from the fuel pre-filter
• Replacing the fuel pre-filter
• Replacing the fine fuel filter
• Filling the fuel system
• Air cleaner maintenance
• Checking the tightness of the air cleaner and intake tract connections
• Flushing the diesel breathers
• Tightening the cylinder head bolts
• Checking the clearance between the valves and rocker arms
• Servicing the “COMMON RAIL” fuel system
• Servicing the generator
• Checking the belt tension
• Checking the condition of the diesel starter
• Servicing the turbocharger
• Servicing the compressor

Routine repairs

• Routine repairs of diesel engines
• General instructions
• Safety precautions
• Routine repairs of components
• Basic instructions for replacing piston rings
• Basic instructions for grinding valves
• Basic instructions for disassembling and assembling a water pump

Storage

Transportation

Disposal

Appendix

• Chemical and motological chart
• List of spare parts (ZIP)
• Dimensional groups of cylinder liners and pistons
• Nominal dimensions of main and connecting rod journals of the crankshaft shaft
• Diesel engine adjustment parameters
• Synchronization of the angular position of the crankshaft and the camshaft of the fuel injection pump
• Structural electrical diagram of the ECU
• Identification of diesel engine and turbocharger faults
• Diesel engine slinging diagram

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