Engine D-260.1 / D-260.2 / D-260.4 / D-260.7 / D-260.9 / D-260.14 / D-260.1S2 / D-260.2S2 / D-260.4S2 / D-260.6S2 / D-260.9S2 since 2015, operation and maintenance e-manual (in Russian)

Contents

Diesel D-260.1 and its modifications

Description and operation

• Description and operation of the diesel
• Purpose of the diesel
• Technical characteristics
• Composition of the diesel
• Device and operation
• Marking of the diesel
• Packaging
• Description and operation of the components of the diesel, its mechanisms, systems and devices
• General information
• Description and operation
• Marking and sealing of the components of the diesel

Intended use

• Operating limitations
• Preparing the diesel for use
• Safety precautions when preparing the diesel
• De-preservation of the diesel, assemblies and parts
• Filling the cooling system
• Using the diesel
• Actions of personnel before starting the engine
• Starting the diesel
• Stopping the diesel
• Operational running-in
• Features of operation and maintenance of the diesel in winter conditions
• Possible malfunctions and methods for eliminating them
• Safety precautions when using the diesel for its intended purpose

Maintenance

• Maintenance of the diesel
• General instructions
• Safety precautions
• Maintenance procedure
• Checking the operability of the diesel engine
• Preservation during storage
• Preparing the diesel engine for commissioning when removing it from storage
• Maintenance of the diesel engine and its components
• Checking the coolant level in the cooling system
• Draining sediment from the coarse fuel filter
• Checking the belt tension
• Checking the air cleaner for clogging
• Changing the oil in the diesel crankcase
• Cleaning the rotor of the centrifugal oil filter
• Replacing the filter element of the oil filter
• Checking the clearance between the valves and rocker arms
• Flushing breathers of diesel engines
• Servicing the air cleaner
• Draining sediment from the fine fuel filter
• Replacing the filter element of the fine fuel filter
• Flushing the coarse fuel filter
• Checking the oil level in the diesel crankcase
• Servicing the high-pressure fuel pump
• Checking and adjusting the fuel injection advance angle
• Checking the injectors for injection start pressure and fuel atomization quality
• Checking the condition of the diesel starter
• Servicing the generator
• Servicing and flushing the cooling system
• Servicing the turbocharger

Routine repairs

• Basic instructions for disassembly and assembly of diesel engines
• Routine repair of diesel engine components
• Basic instructions for disassembly and assembly of the water pump
• Disassembly of the water pump
• Assembly of the water pump

Storage

Transportation

Disposal

Appendix A. Chemical and motological map

Appendix B. List of spare parts (ZI) for the D-260 diesel engine and its modifications

Appendix C. Diesel adjustment parameters

Appendix D. Identification of diesel engine and turbocharger malfunctions

Appendix D. Diesel slinging diagram

Diesels D-260.1 S2, D-260.2 S2, D-260.4 S2, D-260.6 S2, D-260.9 S2

Description and operation

• Description and operation of diesel
• Purpose of diesel
• Technical characteristics
• Composition of diesel
• Device and operation
• Marking of diesel
• Packaging
• Description and operation of diesel components, its mechanisms, systems and devices
• General information
• Description and operation
• Marking and sealing of diesel components

Intended use

• Operational limitations
• Preparing the diesel for use
• Safety precautions when preparing the diesel
• De-preservation of the diesel, assemblies and parts
• Additional equipment of the diesel
• Filling the cooling system
• Filling with fuel and oil
• Controls and instruments for monitoring the operation of the diesel
• Using the diesel
• Procedure for the maintenance personnel when performing tasks using the diesel
• Starting the diesel
• Stopping the diesel
• Operational running-in
• Features of operation and maintenance of the diesel in winter conditions
• Possible malfunctions and methods for eliminating them
• Safety precautions when using the diesel purpose
• Actions in extreme conditions

Maintenance

• Maintenance of diesel
• General instructions
• Safety measures
• Maintenance procedure
• Checking the operability of the diesel
• Preservation (re-preservation)
• Maintenance of diesel and its components
• Checking the coolant level in the cooling system
• Maintenance and flushing of the cooling system
• Checking the oil level in the diesel crankcase
• Changing the oil in the diesel crankcase
• Changing the oil filter
• Cleaning the rotor of the centrifugal oil filter
• Draining sediment from the coarse fuel filter
• Flushing the coarse fuel filter
• Draining sediment from the fine fuel filter
• Replacing the fine fuel filter
• Replacing the filter element of the fine fuel filter
• Filling the fuel system
• Servicing the air cleaner
• Checking the tightness of the air cleaner and intake tract connections
• Flushing the diesel breathers
• Tightening the cylinder head mounting bolts
• Checking the clearance between the valves and rocker arms
• Servicing the high-pressure fuel pump
• Checking and adjusting the fuel injection advance angle
• Checking the injectors for pressure injection start and fuel atomization quality
• Checking the diesel starter condition
• Generator maintenance
• Turbocharger maintenance
• Compressor maintenance
• Checking belt tension

Routine repair

• Routine diesel repair
• General instructions
• Safety precautions
• Routine repair of components
• Basic instructions for replacing piston rings
• Basic instructions for grinding valves
• Basic instructions for disassembling and assembling a water pump

Storage

Transportation

Disposal

Appendix

• Chemmatological chart
• List of spare parts (ZI) for diesel engines D-260.1S2, D-260.2S2, D-260.4S2, D-260.9S2
• Dimensional groups of cylinder liners and pistons
• Nominal dimensions of main and connecting rod journals of the crankshaft
• Adjustment parameters of the diesel
• Adjustment parameters of the high-pressure fuel pump
• Identification of diesel and turbocharger faults
• Diesel slinging diagram

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