Engine D-245S3A / D-245.2S3A / D-245.5 S3A / D-245.43 S3A operation and maintenance e-manual (in Russian)

Contents

Description and operation

• Description and operation of diesel
• Purpose of diesel
• Technical characteristics
• Composition of diesel
• Structure and operation
• Marking of diesel
• Packaging
• Description and operation of diesel components, its mechanisms, systems and devices
• General information
• Description and operation
• Marking and sealing of diesel components

Intended use

• Operational restrictions
• Preparing diesel for use
• Measures safety during diesel preparation
• De-preservation of diesel, assemblies and parts
• Additional equipment of diesel
• Refilling the cooling system
• Refilling with fuel and oil
• Controls and instruments for monitoring diesel operation
• Using diesel
• Procedure for maintenance personnel when performing tasks related to using diesel
• Starting diesel
• Stopping diesel
• Running-in
• Features of operation and maintenance of diesel in winter conditions
• Possible malfunctions and methods for their elimination
• Safety measures when using diesel for its intended purpose
• Actions in extreme conditions

Maintenance

• Diesel maintenance
• General instructions
• Safety precautions
• Maintenance procedure
• Checking diesel performance
• Preservation (re-preservation) when putting into storage
• Preparing diesel for commissioning when removing it from storage
• Maintenance of diesel and its components
• Checking the coolant level in the cooling system
• Maintenance and flushing of the cooling system
• Maintenance of the lubrication system
• Checking the oil level in the diesel crankcase
• Changing the oil in the diesel crankcase
• Changing the oil filter
• Draining sediment from the fuel pre-filter
• Replacing the fuel pre-filter
• Replacing the fine fuel filter
• Filling the fuel system
• Air cleaner maintenance
• Checking the tightness of the air cleaner and intake tract connections
• Flushing the diesel breather
• Checking the tightness of the cylinder head mounting bolts
• Checking the clearance between the valves and rocker arms
• Maintenance of the “COMMON RAIL” fuel system
• Maintenance of the generator
• Checking the belt tension
• Checking the condition of the diesel starter
• Maintenance of the turbocharger
• Maintenance of the compressor

Routine repairs

• Basic instructions for disassembling and assembling a diesel engine
• General instructions
• Safety precautions
• Routine repairs of components
• Basic instructions for replacing piston rings
• Basic instructions for grinding valves
• Basic instructions for disassembling and assembling a water pump

Storage

Transportation

Disposal

Appendix

• Chemical and motological chart
• List of spare parts (ZIP)
• Dimensional groups of cylinder liners and pistons
• Nominal dimensions of main and crankshaft connecting rod journals
• Diesel engine adjustment parameters
• Synchronization of crankshaft pulse wheels and injection pump drive gearbox shaft
• Identification of diesel engine and turbocharger faults
• Structural electrical diagram of the ECU
• Diesel engine slinging diagram

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