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Engine YaMZ-7511.10 / 7512.10 / 7513.10 / 7514.10 / 7601.10, owners e-manual (in Russian)

Engine YaMZ-7511.10 / 7512.10 / 7513.10 / 7514.10 / 7601.10, owners e-manual (in Russian)
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Publisher: © "TechProsvet"
ISBN: 978-006-100-032-4
Number of pages: 329
Format: file PDF

About the manual

Engine type: YaMZ-7511.10 / 7512.10 / 7513.10 / 7514.10 / 7601.10

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: TechProsvet
Categories: Engines
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "TechProsvet"
ISBN: 978-006-100-032-4
Number of pages: 329
Format: file PDF

About the manual

Engine type: YaMZ-7511.10 / 7512.10 / 7513.10 / 7514.10 / 7601.10

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Contents

Introduction

General information

  • Scope and scope of the publication
  • Terms and definitions
  • Purpose and features of a complete set of power units
  • Powertrain specifications

Engine design and operation

  • Cylinder block
  • Cylinder head
  • Crankshaft
  • Flywheel
  • Connecting rod
  • Crankshaft bearing shells
  • Cylinder liner
  • Piston
  • Piston rings
  • Piston pin
  • Packing options liner - piston - piston rings
  • Gas distribution mechanism
  • Camshaft
  • Pushers
  • Pusher axles
  • Push rods
  • Valve rocker arms
  • Inlet and outlet valves
  • Lubrication system
  • Power system
  • Fuel pump drive
  • High pressure fuel pump
  • Design and operation of the high pressure fuel pump
  • Speed ​​controller
  • Basic adjustments provided by the regulator design
  • Damper clutch
  • Fuel priming pump
  • Injectors
  • Injectors models 267-02 and 204-50.01
  • Injector model 51-01
  • Coarse fuel filter
  • Fine fuel filter
  • Fuel lines
  • Aspiration
  • Model 122 turbocharger device
  • Cooling system
  • Water pump
  • Fan drive
  • Design and operation of the fan friction drive
  • Electromagnetic switch
  • Liquid-oil heat exchanger
  • Electrical equipment
  • Generators
  • Generator model 1322.3771
  • Generator model 1702.3771
  • Generator model 6582.3701-03
  • Generator model 5702.3701-30
  • Starters
  • Starter 25.3708-21
  • Starter AZF 4581
  • Electric torch device
  • Tightening torques for main screw connections

Maintenance of engines

Complete engine disassembly procedure

Parsing nodes

  • Disassembly of the CPG
  • Crankshaft disassembly
  • Disassembly of the water pump
  • Disassembly of the oil pump
  • Fan drive disassembly
  • Disassembly of the injection pump drive
  • Dismantling the fine fuel filter
  • Oil filter disassembly
  • Disassembly of the centrifugal oil filter
  • LMC disassembly

Assembly of units and assemblies

  • Subassembly of the centrifugal oil filter
  • Oil filter subassembly
  • Subassembly of the fine fuel filter
  • Injection pump drive subassembly
  • Fan drive subassembly
  • Sub-assembly of the oil pump
  • Subassembly of the water pump
  • Crankshaft subassembly
  • ShPG subassembly
  • Camshaft subassembly
  • Cylinder head subassembly
  • Water pump tensioner subassembly

Engine subassembly

  • Cylinder block subassembly
  • Installing the injection pump drive
  • Installing pushers
  • Installing oil piston cooling nozzles
  • Installing the camshaft (7511.1006010)
  • Installing the upper crankshaft main bearing shells
  • Pressing in the pins of the crankshaft thrust half rings
  • Installing the lower crankshaft main bearing shells
  • Installing the crankshaft
  • Installing cylinder liners.
  • Installing ShPG in cylinder liners
  • Installing cylinder heads
  • Installing the timing gear cover
  • Assembling the cover of the upper block with a fine fuel filter
  • Installing the flywheel housing
  • Installing the flywheel
  • Installing the front support bracket and centrifugal oil cleaner
  • Installation of pipes and manifolds
  • Assembling the oil pump with pipes
  • Installing the oil sump

Final engine assembly

  • Installing the tensioner and water pump belt
  • Assembling the injection pump with low pressure pipes and installing it on the engine
  • Fastening the low pressure pipes to the filter, the plunger pair return pipes and the oil return pipes to the injection pump
  • Installing injectors on the engine
  • Installation of high pressure pipes and connecting pipe
  • Installing the inlet pipe
  • Installation of rocker arms of MGR valves
  • Installing the oil filter
  • Installing the fan drive
  • Installing an electric torch device
  • Bypass pipe installation
  • Installing the branch pipe-bracket on the flywheel housing platform
  • Assembling the turbocharger with oil drain pipe
  • Installing the turbocharger
  • Installation of the connecting pipe
  • Installing the cylinder head covers
  • Installing the engine on a stand
  • Installing the starter and water channel plugs
  • Installing an oil-liquid heat exchanger
  • Installing the generator
  • Installing the union in the cylinder block
  • Installing the air inlet tube
  • Installing the oil supply pipe to the turbocharger
  • Setting the fuel injection advance angle

Technical requirements for fault detection of parts and assembly units

  • General technical requirements for engine disassembly
  • General technical requirements for fault detection and repair
  • Special requirements for components (fault detection cards)
  • Group 1001
  • Engine mount
  • Group 1002
  • Cylinder block
  • Cylinder liner
  • Top block cover
  • Distribution gear cover
  • Flywheel housing
  • Oil deflectors
  • Stub
  • Group 1003
  • Cylinder head
  • Nozzle glass
  • Cylinder head cover
  • Eye plate
  • Group 1004
  • Piston
  • Piston pin
  • Connecting rod
  • Connecting rod bolts
  • Group 1005
  • Crankshaft
  • Front counterweight
  • Crankshaft gear
  • Crankshaft pulley
  • Hub
  • Hub bolt
  • Flywheel
  • Thrust bearing half ring
  • Group 1006
  • Camshaft
  • Camshaft gear
  • Thrust flange
  • Group 1007
  • Inlet and outlet valves
  • Valve springs
  • Poppet, poppet bushing and valve spring washer
  • Rocker arm axis
  • Rocker arm with sleeve
  • Rocker arm adjusting screw
  • Push rod
  • Pusher
  • Pusher axle bushings
  • Pusher axles
  • Group 1008
  • Exhaust manifold
  • Bracket spigot
  • Group 1009
  • Oil sump
  • Group 1011
  • Oil pump housing
  • Oil pump cover
  • Driven oil feed gear
  • Driving oil feed gear
  • Reducing valve
  • Differential valve
  • Intermediate gear for oil pump drive
  • Idler axis
  • Flange of the thrust shaft of the idler gear
  • Driven pump drive gear
  • Oil pump intake cup
  • Oil intake mesh
  • Suction pipe
  • Piston cooling pipes
  • Piston cooling nozzle
  • Group 1012
  • Oil filter housing
  • Group 1013
  • Oil-liquid heat exchanger housing
  • Heat transfer element
  • Front heat exchanger cover
  • Rear heat exchanger cover
  • Group 1028
  • Centrifugal oil cleaner housing
  • The axis of the centrifugal oil cleaner
  • Rotor housing with bushings
  • Rotor cover
  • Centrifugal oil cleaner hood
  • Group 1029
  • Driven gear
  • The axis of the driven gear with bearing and collar assembly
  • Leading half-coupling
  • Group 1104
  • High pressure pipes
  • Group 1115
  • Intake manifold
  • Intake manifold connecting pipe
  • Group 1306
  • Tee with connecting pipes
  • Bypass pipe
  • Group 1307
  • Water pump roller
  • Water pump drive pulley
  • Group 1308
  • Fan impeller

Specifications for assembly and testing of engine components and assemblies

  • General technical requirements for assembly
  • Technical requirements for assembly and testing of units and assemblies
  • Oil pump, det. 7511.1011014-01
  • Oil filter, det. 238B-1012010-B
  • Centrifugal oil cleaner, det. 238-1028010
  • Coarse fuel filter, det. 840.1105010
  • Fine fuel filter, det. 236-1117010-A4
  • Turbocharger, det. 122.1118010
  • Installing a damper and a pulley on the engine, 7511.1005050
  • Installing a pulley on the engine, 7601.1005050
  • Installing the injection pump drive, 7511.1029002-01
  • General requirements for running-in, adjustment and acceptance tests of engines
  • General requirements
  • Preparing the engine for start
  • Engine start and operation
  • Engine adjustment
  • Engine bulkhead
  • Acceptance tests
  • Engine break-in modes

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