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Engine YaMZ-650, owners e-manual (in Russian)

Engine YaMZ-650, owners e-manual (in Russian)
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Publisher: © "TechProsvet"
ISBN: 978-002-100-032-6
Number of pages: 132
Format: file PDF

About the manual

Engine type: YaMZ-650

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: TechProsvet
Categories: Engines
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "TechProsvet"
ISBN: 978-002-100-032-6
Number of pages: 132
Format: file PDF

About the manual

Engine type: YaMZ-650

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Contents

General provisions

  • Warning information
  • General information about engines
  • Practical recommendations

Engine specifications

  • Lubrication
  • Tightening torques
  • Tool
  • Standard tightening torques for bolts and nuts

Complete engine disassembly procedure

  • Removing the engine from the vehicle and installing it on the "Universal rack 1000" assembly-disassembly stand
  • Removing the oil-liquid heat exchanger
  • Removing the electronic control unit (ECU)
  • Removing accessory drive belts and tensioners
  • Removing the alternator
  • Removing the vibration damper (damper)
  • Removing the fan drive
  • Removing the starter
  • Removing the water pump
  • Removing the exhaust flap
  • Removing heat shields
  • Removing the turbocharger
  • Removing the exhaust manifold
  • Removing the intake manifold
  • Removing high pressure pipes
  • Removing the centrifugal oil cleaner
  • Removing the low pressure tubing
  • Removing the fine fuel filter (FTOT)
  • Removing the ramp
  • Removing the cylinder head
  • Removing pushers
  • Removing the oil separator impeller cover
  • Removing the oil crankcase
  • Removing the air compressor
  • Removing the front cover (accessory drive gears)
  • Removing the fuel pump
  • Removing engine harnesses
  • Removing the oil pump
  • Removing the camshaft
  • Removing intermediate gears
  • Removing the end sheet
  • Removing the camshaft bushings
  • Removing the flywheel
  • Flywheel housing removal
  • Removing the block stiffener
  • Removing the piston cooling nozzles
  • Removing the connecting rod-piston group
  • Removing the crankshaft

Disassembly and assembly of engine units

  • Cylinder block
  • Dismantling the cylinder block
  • Flushing the cylinder block
  • Cylinder block monitoring
  • Cylinder block assembly
  • Flywheel
  • Flywheel disassembly
  • Flywheel assembly
  • Crank mechanism (KShM)
  • Disassembly of the connecting rod-piston group
  • Control of KShM parts
  • Assembling the connecting rod-piston group
  • Crankshaft
  • Disassembly of the crankshaft
  • Crankshaft control
  • Crankshaft assembly
  • Camshaft
  • Dismantling the camshaft
  • Control of parts of the gas distribution mechanism
  • Camshaft assembly
  • Torsional vibration damper (damper)
  • Removing the crankshaft damper and pulley from the hub
  • Damper control
  • Installing the crankshaft damper and pulley on the hub
  • Exhaust manifold
  • Dismantling the exhaust manifold
  • Exhaust manifold assembly
  • Air compressor
  • Removing the air compressor gear
  • Installing the air compressor gear
  • Cylinder head
  • Dismantling the cylinder head
  • Dismantling rocker arms with axle and struts
  • Assembly of rocker arms with axle and struts
  • Cleaning the cylinder head
  • Inspection of the cylinder head and MGR parts
  • Cylinder head assembly
  • Lubrication system
  • Coarse oil filter
  • Replacing filter elements
  • Centrifugal oil cleaner
  • Dismantling the centrifugal oil cleaner
  • Assembling the centrifugal oil cleaner
  • Cooling system
  • Oil-liquid heat exchanger
  • Dismantling the oil-liquid heat exchanger
  • Cleaning the oil-liquid heat exchanger
  • Assembling the oil-liquid heat exchanger
  • Oil-liquid heat exchanger control
  • Fan drive
  • Dismantling the fan drive
  • Fan drive assembly
  • Water pump
  • Dismantling the water pump
  • Control
  • Water pump assembly
  • Fuel injection system
  • General provisions
  • The principle of operation of the Common Rail System 2
  • Specifications
  • Fuel system repair
  • Fuel pump
  • High pressure ramp

Assembling the engine

  • Installing the crankshaft
  • Installing the connecting rod-piston group
  • End sheet installation
  • Installing the flywheel housing
  • Installing the flywheel housing seal
  • Installing the flywheel
  • Installing the block stiffener
  • Installing the oil pump
  • Installation of intermediate gears
  • Installing the camshaft
  • Installing the fuel pump
  • Installing the front cover
  • Installing the front crankshaft seal
  • Air compressor installation
  • Installing the oil crankcase
  • Installing the oil separator impeller cover
  • Installing pushers
  • Installing the cylinder head
  • Installing rocker arms with axle and struts assembly
  • Adjusting the rocker arms
  • Installing engine harnesses
  • Installing the cylinder head cover
  • Installing the ramp and high pressure pipes
  • Installing a fine fuel filter
  • Installing low pressure pipes
  • Installing a centrifugal oil cleaner
  • Intake manifold installation
  • Installing the exhaust manifold
  • Installing the turbocharger
  • Installation of heat shields
  • Exhaust flap installation
  • Water pump installation
  • Starter installation
  • Installing the fan drive
  • Damper installation
  • Installing the generator
  • Installing Accessory Drive Belts and Tensioners
  • Installing the electronic control unit
  • Installing a liquid-oil heat exchanger

Turbocharger

  • Problems
  • Control by car
  • Disassembly-assembly of the turbocharger
  • Problems and their possible causes

Engine diagnostics

  • Short description
  • Instrument functions and technical data
  • Computer requirements
  • Fault codes

Applications

  • Appendix A. Symbols
  • Appendix B. Tightening torques
  • Appendix B. Dimensions and Tolerances
  • Appendix D. Tool List
  • Appendix E. Parts not to be reinstalled

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