Engines TMZ 842, owners e-manual (in Russian)

Content

Introduction

Engine installation requirements

Completeness and applicability

Technical data

Engine device

• Cylinder block
• Cylinder liners
• Flywheel housing
• Cylinder heads
• Crankshaft
• Torsional vibration damper
• Flywheel
• Connecting rod
• Pistons
• Inserts
• Gas distribution mechanism
• Aggregate drive
• Lubrication system
• Oil pump
• Oil filters
• Power system
• High pressure fuel pump
• Speed ​​controller
• Basic adjustments provided by the regulator design
• The scheme of the speed regulator
• Injection advance clutch
• Fuel priming pump
• Injector
• Fuel filters
• Aspiration
• Turbocharger
• Cooling system
• Water pump
• Water-oil radiator
• Charge air cooler
• Fan
• Electrical equipment
• Generator
• Starter
• Electric torch device
• Air filter
• Air brake compressor
• Emergency stop mechanism
• Stop solenoid

Sealing and marking

Operating materials

• Fuel
• Oils and lubricants
• Coolants

Security requirements

Preparing to start, starting, running and stopping the engine

• Preparing to start a new or overhauled engine
• Preparing for start-up in daily operation
• Starting the engine
• Starting the engine with an electric torch
• Engine monitoring
• Stopping the engine

Possible malfunctions and methods of their elimination

Maintenance types

• Daily maintenance (ETO)
• Maintenance No. 1 (TO-1)
• Maintenance No. 2 (TO-2)
• Seasonal maintenance
• Initial maintenance

Engine tuning

• Adjusting the belt tension
• Adjusting valve train clearances
• Injection advance angle adjustment

Lubrication system maintenance

• Checking the oil level
• Oil change
• Changing the filter elements of the oil filter
• Flushing the centrifugal oil filter

Service of fuel equipment

• Injector maintenance
• Fuel injection pump service
• Draining sediment from fuel filters
• Flushing the coarse fuel filter
• Changing elements of the fine fuel filter

Turbocharger service

Cooling system maintenance

• Oil-water radiator service
• Charge air cooler service

Maintenance of electrical equipment

• Generator maintenance
• Starter service
• Electric torch device (EFU) maintenance 183

Air filter maintenance

Air brake system compressor service

Features of disassembly and assembly of the engine

• Removing and installing cylinder heads
• Tightening the nuts and tie bolts of the crankshaft bearing caps
• Tightening the connecting rod bolts

Clutch

• Safety requirements and warnings
• Features of clutch operation
• Clutch design and operation
• Installing the clutch on the engine
• Removing the clutch from the engine
• Preparing the clutch for operation
• Clutch maintenance
• Possible clutch malfunctions and remedies

Transmission cut-off mechanism

• General information and basic parameters
• Device and principle of operation
• Getting started
• Mechanism maintenance
• Possible malfunctions of the mechanism and how to eliminate them

Applications

• Appendix 1 Tightening torques for main screw connections
• Appendix 2 De-preservation of the engine
• Appendix 3 Recommendations for long-term engine storage
• Appendix 4 Engine disposal

Factory warranties and complaints procedure

Customers reviews