Daihatsu Terios J100 1997 thru 1999, repair e-manual

Content

General information

• Important safety notice
• How to use this manual
• Abbreviation codes
• General service instruction
• Handling instructions on catalytic converter
• Jacking points and supporting points of safety stands model variation
• Chassis serial number stamped position
• Manufacturer’s plate position
• Engine number and engine type stamped positions
• Body color information
• Trim code

Maintenance

Engine mechanical

• Engine tune-up
• Timing belt
• Cylinder head
• Overhaul of cylinder head
• Cylinder block
• Inspection of each part

Emission control

• Component layout
• Positive crankcase ventilation system
• Fuel evaporative emission control system
• Dashpot (DP) system (only for automatic transmission models)
• Three-way catalyst (TWC) system
• SST (special service tools)
• Tightening torque
• Service specifications

EFI system

• System description
• Precautions
• Basic inspection
• Trouble shooting according to diagnosis code
• Replacement of ECU
• Inspection of idle-up control system
• Inspection of fuel system
• SST (special service tools)
• Tightening torque

Lubrication system

• Oil pressure warning
• Oil pressure check
• Oil pump
• Tightening torque

Cooling system

• Description
• Radiator
• Fan-equipped fluid coupling
• Precautions
• Check and change of engine coolant
• Water pump
• Thermostat
• Radiator
• Tightening torque
• Service specification

Ignition system

• Wiring diagram
• Spark test
• Ignition timing
• Tightening torque
• SST

Starting system

• Starting system circuit
• Starter motor
• Service specifications
• Trouble shooting

Charging system

• Outline of charging system
• Charging system circuit
• Precautions
• In-vehicle inspection
• Alternator
• Service specifications
• Trouble shooting

Clutch

• Outline
• Clutch pedal adjustment
• Clutch pedal and clutch cable
• Clutch release mechanism
• Appendix

Manual transmission

• Outline
• Power flow route
• Shift control mechanism
• Installation / removal of manual transmission
• Disassembly / assembly of manual transmission
• Input shaft
• Counter gear

Automatic transmission

• Outline
• Torque converter
• Power train mechanism
• Hydraulic pressure control system
• Case and cover
• Electric control system
• Shift control mechanism
• Preliminary check
• Testing
• Removal and installation of automatic transmission
• Connection and disconnection of oil cooler hoses
• Disassembly and assembly of automatic transmission
• Installation and removal of control cable and floor shift
• Appendix

Transfer

• Description
• In-vehicle inspection
• Components
• Removal
• Disassembly
• Inspection
• Assembly
• Installation
• SSTs
• Tightening torque

Propeller shaft

• Components
• In-vehicle inspection
• Removal
• Inspection
• Installation
• Tightening torque

Front and rear differential

• Front differential
• Rear differential
• In-vehicle service
• Disassembly
• Inspection
• Assembly
• Installation
• SSTs
• Tightening torque

Front axle and suspension

• Wheel alignment
• Front axle and suspension
• Front axle
• Front stabilizer bar
• Shock absorber and spring
• Suspension lower arm
• Drive shaft
• Tightening torque

Rear axle and suspension

• Rear axle and suspension
• Shock absorber
• Lateral control rod
• Upper control arm
• Lower control arm
• Rear axle shaft
• Rear axle shaft housing
• Tightening torque
• SST

Brake (including A.B.S)

• SSTs
• Tightening torque
• Unit inspection ans replacement
• Diagnosis code check
• How to proceed trouble shooting
• Trouble shooting hints
• Precautions
• ABS circuit connection table
• ABS related connectors
• Jabs circuit diagnosis
• Anti-lock brake system
• Brake hose
• Proportioning valve
• Parking brake
• Rear brake
• Front brake
• Brake booster
• Brake master cylinder
• Brake pedal
• Basic check
• Steering
• In-vehicle inspection
• Steering wheel (PP type)
• Steering wheel (airbag type)
• Steering column and intermediate shaft
• Steering gear
• Vane pump
• Service specifications
• SSTs
• Tightening torque

Body

• Alignment adjustments
• Front bumper
• Front fender
• Rear bumper
• Fender liner
• Hood and hood lock control
• Cable
• Fuel lid opener
• Roof drip molding
• Roof rail and roof end spoiler
• Removable roof
• Instrument panel
• Front seat
• Rear seat
• Seat belt
• Front door
• Rear door
• Back door
• Trim and garnish
• Windows
• Fuel tank
• Accelerator pedal
• Exhaust pipe
• Engine mounting insulator
• Tightening torque

Body electrical

• General description
• Power supply
• Ignition key switch
• Combination meter
• Head lamp
• Head lamp leveling
• Front fog lamp
• Stop lamp
• Back up lamp
• Rear fog lamp
• Tail lamp and license plate lamp
• Interior lamp and luggage room lamp
• Hazard warning and horn
• Hater and ventilation
• Power door lock
• Power window
• Wiper and washer
• Defogger
• Cigarette lighter
• Rear view mirror
• ITC system
• SRS air bag system
• Immobilizer system
• SSTs (special service tools)
• Tightening torque

Harness and wiring diagram

• General description
• Circuit diagram
• Wiring harness

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