Daihatsu Hijet S100 / S140 1989 thru 1998, repair e-manual

Content

Vehicle identification

• Vehicle types
• My vehicle ID plate location and meaning of ID plate
• VIN decoder
• Rear differential decoder
• Manual transmission decoder
• Engine types
• Tire size and air pressure
• Wheel sizes and replacements
• 4WD towing instructions
• Fuse box
• Vehicle lift positions
• Vehicle jacking positions

General maintenance

• Air filter replacement and part numbers
• Spark plug replacement and part numbers
• Ignition timing
• Ignition circuits and coil testing
• Ignition coil, spark plug wire part diagrams
• Distributor points setting
• Idle setting and CO-HC level
• Transmission oil replacement and capacities
• Engine oil and capacity chart
• Oil filter
• Driveline inspection and rear differential oil
• Front wheel alignment
• Camber and caster specifications
• Valve adjustment

Steering system

• Steering wheel type and components
• Steering column and components (MT manual vehicle)
• Steering column removal
• Tilt steering column components
• Rack and pinion gearbox removal
• Rack and pinion gearbox overhaul
• Tie rod ends removal and installation
• Rack and pinion parts diagram and part numbers
• Tie rod and center arm parts diagram and part numbers

Suspension

• Tire size and air pressure
• Alignment
• Strut components
• Front strut removal and replacement
• Rear shock absorber replacement
• Rear leaf spring components
• Rear coil spring suspension (Van)
• Rear coil spring and differential removal
• Rear lateral control rod diagram
• Front strut and parts
• Rear leaf spring suspension parts
• Front suspension parts

Brake system

• Brake pedal and bracket diagram
• Mater cylinder breakdown diagram
• Master cylinder type (Standard-ABS) and rebuild
• Master cylinder van-truck
• Brake booster
• Front disk brake system 2WD
• Front disk brake system 4WD
• Front caliper breakdown diagram and parts listing
• Rear drum brake system and parts
• Parking brake diagram and parts
• ABS control unit
• ABS computer
• ABS complete control circuit schematic 2WD
• ABS Complete control circuit schematic 4WD (including diff-lock)

Cooling system

• Radiator and components
• Radiator fan testingand relay circuit
• Radiator thermo control switch test
• Thermostat
• Water pump removal
• Water pump schematic and parts
• Radiator and related parts per series
• Additional major part numbers

Engine

• Engine series covered
• Engine mounts
• Engine mount inspection and limits
• Engine exploded component view
• Diagnostic connectors and oil specification
• Timing settings
• Timing belt parts
• Head gasket
• Valve train stem and oil seal parts
• Oil pump
• Oil filter and parts
• Piston and block overhaul
• Engine parts replacement including oversize pistons and rings
• Engine miscellaneous guide pins and part numbers

Starter and alternator

• Starter
• Starter circuit and specifications
• Alternator
• Charging circuit and specifications

Fuel system

• Carburetor
• Fuel filter and part numbers
• Fuel Tank and components (Van) base carbureted
• EFI fuel injection
• Engine control computer connector pin
• Fuel pump
• Fuel lines

Emission controland vacuum system

Differentials-driveshaft(s)-axels

• Front differential components 4WD
• Front differential oil seal replacement
• Front differential mounting system
• Rear differential identification and axel codes
• Standard rear differential components
• Rear differential with diff-lock option
• Rear differential front oil seal replacement
• Rear diff-lock actuator removal and replacement
• Rear diff-lock actuator vacuum system
• Front driveshaft removal and inspection
• Rear driveshaft removal and inspection
• Rear axel removal tools
• Rear axel removal
• Rear axel bearing and oil seal replacement
• Front axel (CV Joint) overhaul
• Driveshaft parts
• Front axel hub parts
• Front axel parts
• Rear axel parts

Clutch system

• Clutch cable replacement and adjustment
• Clutch replacement
• Clutch parts

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