Daihatsu Charade (G202) 1993 thru 2002, repair e-manual

Content

General information

• Import аnd safeтy notice
• How то use this manual
• Towing information
• Jacкing points аnd supporting point of safeтy stands
• GEneral service instruction
• Handling instructions on catalyтic
• Converter-equipped vehicles
• Model variation
• Chassis serial number stamped position
• Manufacture's plate position
• Engine number and engine туре stamped posiтions
• Body color information
• Trim code

Maintenance

Engine mechanicals

• Engine tune-up
• Timing belt
• Cylinder head
• Cylinder block
• Tightening torque
• Service specifications

Emission control system

• Purpose of system
• Component layout
• Positive crankcase ventilation
• Choke opener system
• Throttle positioner system
• Fuel evaporative emission control system
• Oxidation catalyst system
• Secondary air suction system

Lubrication system

• Oil pressure check
• Oil pump

Fuel system

• Precautions
• In-vehicle inspection
• Carburetor
• Fuel pump
• Fuel filter
• Special service tools
• Specifications
• Trouble shooting

Cooling system

• Precautions
• Water pump
• Thermostat
• Radiator
• Electric cooling fan
• Radiator fan motor relay
• Service specifications
• Tightening torque
• Trouble shooting

Ignition system

• Outline of ignition system
• In-vehicle inspection
• Distributor
• Service specifications
• Tightening torque

Starting system

Charging system

Clutch

• Description
• Clutch pedal and clutch release cable
• Clutch unit
• Service specifications
• Tightening torque
• Trouble shooting

Manual transmission

• Specifications
• Transaxle
• Transmission
• Control linkage-related parts
• application points of grease bond and application procedure
• Input shaft
• Output shaft
• Differential gear
• Shift lever and selecting rod

Axle and suspension

• Components
• Wheel alignment
• Axle
• Shock absorber and spring
• Stabilizer bar
• Suspension lower arm
• Drive shaft and related parts
• Tightening torque

Brake

• Brake pedal adjustments
• Brake booster operation check
• Air bleeding of brake system
• Brake pedal
• Master cylinder
• Brake booster
• Front brake
• Rear drum brakes
• Parking brake
• Proportioning valve

Steering

• Steering wheel
• Steering column
• Steering gear

Body

• Alignment adjustments
• Bumper
• Fender
• Seat
• Seat belt
• Door
• Trim
• Body dimensions

Body electrical

• General information
• Cigarete lighter
• Clock
• Combination meter
• Heater and ventilation
• Horn
• Ignition key switch
• Lighting and switches
• Power door lock
• Power window
• Radio
• Wiper, washer and defogger

Harness and wiring

• Courtesy lamp feed
• Front door
• Rear door
• Back-door
• Interior lamp feed
• Engine
• Cowl
• Instrument panel
• Floor
• Wiring diagram
• Starter and alternator
• Ignition coil and idle up horn, turn and hazard and back up lamp
• Meter
• Wiper and washer, defogger and heater
• Headlamp and tail lamp
• Power window and door
• Cigarette lighter and clock
• Air conditioner
• Radio

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