Daihatsu Charade 1987 through 1992, repair e-manual

Content

General information

• How to read this book
• Contents of explanation
• Schematic diagram of components
• Servicing procedure
• Trouble shooting
• Table of SSTs used
• Table of service specifications
• Table of tightening torque
• Wiring diagrams
• Definitions of terms
• Abbreviation codes
• Servicing operations
• Jacking points and supporting points of safety stands
• Supporting points of two-post lift

Clutch

• Description
• Trouble shooting
• Clutch pedal adjustment
• Clutch pedal and clutch release cable
• Clutch unit

Manual transmission

• Sectional view
• Manual transmission assembly
• Disassembly, inspection and assembly of transmission housing, case S/A and case cover
• Application points of grease and application procedure
• Disassembly, inspection and assembly of input shaft
• Disassembly, inspection and assembly of output shaft
• Disassembly, inspection and assembly of 5th gear
• Disassembly, inspection and assembly of differential case
• Disassembly, inspection and assembly of control linkage-related parts
• Shift lever and selecting rod

Automatic transmission

• General information
• Sectional view
• Specifications
• Basic checks
• Adjustments
• Tests
• Unit inspection
• Troubleshooting
• Fluid change
• Transmission removal and installation
• Disassembly of transmission
• Inspection and repairs of each part
• Oil pump
• Forward clutch
• Direct clutch
• Valve body
• Assembly of transmission
• Appendix
• Shift lever construction
• Control cable construction
• Assembling position and direction of thrust bearing
• List of springs
• List of “0” rings
• List of bolts used

Front axle and suspension

• Front axle
• Sectional view
• Front suspension
• Sectional view
• Front shock absorber
• Front stabilizer bar
• Lower arm
• Drive shaft
• Drive shaft-related parts
• Operation prior to removal
• Front drive bearing shaft
• Wheel alignment (front and rear)
• Checks prior to wheel alignment
• Measurement
• Checks and adjustment of front wheel alignment
• Check and adjustment of rear toe-in

Rear axle and suspension

• Rear axle
• Sectional view
• Rear suspension
• Sectional view
• Rear shock absorber
• Suspension arm
• Strut rod
• Stabilizer bar

Steering

• Steering
• Schematic view
• Steering wheel
• Engine key cylinder
• Steering column
• Steering gear assembly
• Steering gear housing
• Sectional view

Brakes

• Brake pedal checks and adjustment
• Brake booster operation check
• Air bleeding of brake system
• Schematic view
• Brake pedal
• Brake master cylinder and brake booster
• Sectional view
• Piaster cylinder
• Brake booster
• Front brake
• Sectional view
• Disc brake pad
• Disc brake front caliper
• Rear drum brake
• Sectional view
• Rear disc brake
• Sectional view
• Disc brake pad
• Disc brake rear cylinder
• Parking brake
• Parking brake lever
• Parking brake cable

Body

• Alignment adjustments
• Engine hood alignment adjustment
• Frontdoor alignment adjustment
• Rear door alignment adjustment
• Hatchback door alignment adjustment
• Power sunroof alignment adjustment
• Front bumper
• Rear bumper
• Radiator grille
• Front fender
• Hood lock control cable
• Windows
• Front wind shield
• Back door glass
• Quarter window glass
• Outside moldings
• Articles to be prepared
• Back door garnish
• Articles to be prepared
• Installation position
• Back door outside garnish n0.2
• Articles to be prepared
• Front door
• Door trim and service hole cover
• Door lock and outside door handle
• Door glass and regulator
• Rear door
• Door trim and service hole
• Door lock and outside door handle
• Door glass and regulator
• Back door
• Back door opener and fuel lid opener
• Power glass sunroof with tilt-up mechanism
• Roof drip molding
• Installation position
• Exhaust pipe
• Front pipe
• Center pipe
• Tail pipe
• Fuel tank
• Fuel inlet pipe
• Fuel tank

Body electrical

• Handling instructions
• Handling and instruction of with lock type connector
• Replacement
• Wiring harnesses
• Schematic diagram
• Fuses
• Fusible link block
• Lamps
• Trouble shooting
• Clearance lamp
• Headlamp
• Front turn signal lamp
• Side turn signal lamp
• License plate lamp
• Rear combination lamp
• Room lamp
• Luggage room lamp
• Combination meter
• Components
• Single-meter type
• Two-meter type
• Fuel gauge and water temperature gauge
• Fuel receiver gauge
• Fuel sender gauge
• Cross coil type gauge circuit
• Fuel receiver gauge
• Fuel sender gauge
• Water temperature receiver gauge
• Water temperature sender gauge
• Warning and indicator system
• Brake level warning lamp
• Parking brake switch
• Brake level warning switch
• Oil pressure warning lamp
• Oil pressure switch
• Fuel drain warning lamp
• Shift indicator lamp
• Dimmer device for turbo and A/T indicators
• Multi-use lever switch
• Lighting switch
• Turn signal and hazard switch
• Turn signal flasher
• Front wiper and washer switch
• Continuity table of multi-use lever switch by destination
• Water temperature receiver gauge
• Water temperature sender gauge
• Switches
• Ignition key switch
• Stop lamp switch
• Rear window defogger switch
• Rear window defogger wire
• Front wiper and washer
• Front wiper circuit diagram
• Front wiper and blades
• Front washer tank
• Front wiper control relay
• Rear wiper and washer
• Rear wiper motor and blade
• Rear washer tank
• Rear wiper and washer switch
• Electrical remote control door mirror
• Door mirror switch
• Electrical remote control door mirror
• Central door lock
• Door lock switch and solenoid
• Door lock switch
• Door control relay
• Power window
• Circuit diagram
• Power window master switch
• Power window switch
• Power window regulator motor
• Circuit breaker
• Power glass sun roof
• Circuit diagram
• Sun roof switch
• Sun roof motor
• Heater
• Heater unit
• Heater control assembly
• Radio
• Related parts
• Speaker assembly and antenna
• Related parts
• Headlamp cleaner
• Operation check
• Nozzle
• Adjusting procedure for nozzle injection angle
• Headlamp washer tank
• Dim-dip lamp
• Circuit diagram
• Operation check
• Day-light delay
• Circuit diagram
• Operation check

Appendix

• Sst (special service tools)
• Service specifications
• Clutch
• Manual transmission and differential
• Automatic transmission
• Steering
• Brake pedal
• Front brake
• Rear brake
• Suspension
• Tightening torque
• Method to identify strength division of bolts
• Clutch, manual transmission
• Automatic transmission
• Drive shaft, front suspension
• Rear axle, rear suspension
• Steering
• Brake
• Body and others
• Wiring diagrams
• System index
• Wiring diagram for type CB engine
• Wiring diagram for type CL engine

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