DAF XF95 with engines of 12.6 liters, repair e-manual (in Russian)
Only original manuals
Available immediately after payment
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Publisher: © "Diez"
ISBN: 978-5-903883-32-5
Number of pages: 616
Format: file PDF
About the manual
Engine types: XE280C1 / XE315C1 / XE355C1 / XE390C1
Engine capacity: 12.6 l.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 978-5-903883-32-5
Number of pages: 616
Format: file PDF
About the manual
Engine types: XE280C1 / XE315C1 / XE355C1 / XE390C1
Engine capacity: 12.6 l.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Contents
DAF XE engine
- General information
- Technical data
- Engine layout
- Engine identification
- Gas distribution gear drive
- Camshaft of drive of individual high pressure fuel pumps for pump injectors
- Cranking while servicing the engine
- Tightening torques for screw connections
- Engine diagnostics
- Engine acceleration test
- Engine acceleration test using electronic device "DAVIE"
- Troubleshooting
- Checks and adjustments Valve jumpers
- Valve drive clearances
- Gas distribution gear drive
- Checking the automatic poly V-belt tensioner
- Tensioning the V-belt
- Checking the flywheel
- Checking the cylinder head
- Cylinder compression test
- Checking the tightness of the cylinder head by pressing
- Removing and installing engine components
- Removing and installing engine
- Engine mounts
- Valve cover
- Valve actuator
- Intake manifold
- Exhaust manifold
- Cylinder heads
- Air compressor
- Power steering pump (GUR)
- Starter
- V-ribbed belt
- A / C compressor drive V-belt
- Generator
- Flywheel
- Flywheel ring gear
- Rear crankshaft oil seal
- Flywheel housing
- Fan drive
- Vibration damper
- Vibration damper hub
- Valve cover
- Front crankshaft oil seal
- Timing gear
- Timing housing
- Timing housing seal
- Engine wash
- Cylinder block
- Removing and installing camshaft bearings
- Removing and installing cylinder liners
- Engine crank mechanism
- Crankshaft
- Rods
- Pistons
- Piston rings
- Lubrication system
- Oil cooler
- Engine cooling system
- System description
- Component descriptions
- Sealed system cover
- Thermostat
- Coolant filter
- Fan drive viscous coupling
- Viscous drive clutch, electronically controlled fan clutch
- Technical data
- Tightening torques for screw connections
- Refueling volumes
- Test & Adjust
- Cooling system pressure test
- Thermostat test
- Checking the viscous fan clutch
- Radial runout of the water pump shaft
- Removing and installing system elements
- Water pump
- Coolant filter
- Thermostat
- Fan drive viscous coupling
- Expansion tank
- Radiator
- Draining and filling
- Draining the coolant, filling and bleeding the cooling system
- Cleaning and rinsing
- Cleaning the outside radiator and intercooler
- Flushing the cooling system
- Fuel system
- Tightening torques for screw connections
- Diagnostics
- Troubleshooting
- Fault table
- Layout of components
- Fuel system UPEC
- Description of components
- Cranking
- Check and adjust
- Checking the fuel level sensor with a pressure reducing valve
- Checking the injector opening pressure
- Checking the quality of the injector
- Checking the tightness of the fuel system
- Bleeding the fuel system (removing air from it)
- Checking the pressure in the fuel line
- Checking the coarse fuel filter / water separator
- Removing and installing elements of the fuel system
- Injectors
- Nozzle adapter sleeve
- Individual injection pump injectors
- Booster fuel pump
- Housing of individual injection pump nozzles
- Fuel lines
- Replacement fuel filter element
- Fuel level sensor
- Fuel inlet mesh
- Coarse fuel filter with water separator (sump)
- Disassembly and assembly of fuel system elements
- Cleaning and washing
- Cleaning the nozzle adapter
- Intake and exhaust systems
- Tightening torques for screw connections
- Diagnostics
- Troubleshooting
- System description
- Turbocharger
- Checks and adjustments
- Checking the backpressure generated by the exhaust system
- Intake system checks and tests
- Checking the intake vacuum
- Checking the spark plug
- Removal and installation of elements of intake and exhaust systems
- Intercooler
- Replaceable air filter element
- Glow plug
- Cleaning and washing
- Cleaning the outside radiator / intercooler
- Cleaning the outside radiator / intercooler
- Cleaning the replacement air filter element
Engine brake
- Technical data
- Tightening torques for screw connections
- Diagnostics
- Troubleshooting
- DEB compression brake
- General information
- Engine brake, system description
- DEB Compression Brake
- Exhaust damper engine brake
- Checks and adjustments
- DEB compression brake actuator gap adjustment
- DEB compression brake serviceability check
- Checking and adjusting the exhaust damper engine brake
- Removing and installing engine brake elements
- DEB brake housing
- Removing and installing DEB brake flat spring
- Removing and installing the exhaust flap brake
Steering axles
- General information
- Technical data
- Steering gear
- Technical data
- Tightening torques for screw connections
- Power steering pump
- Technical data
- Tightening torques for screw connections
- Hoses, oil lines, reservoir and slave cylinder
- Tightening torques
- Wheel suspension (front axle and front steered rear axle)
- Technical data
- Tightening torques for screw connections
- Rear steering axle
- Technical data
- Rear axle convergence type 09G075
- Tightening torques for screw connections
- Steering
- Possible malfunctions and how to fix them
- Safety technology
- Description of operation and steering diagram
- Steering checks and adjustments
- Oil change and system bleeding
- Safety instructions
- Steering gear
- General information
- Checking and adjusting the steering gear
- Removing and installing elements of the steering mechanism
- Power steering pumps models LUK VT77 and LF77
- Checking and adjusting the LUK VT77 and LF77 pumps
- Removal and installation of elements of LUK VT77 and LF77 power steering pumps
- Oil lines and storage tanks
- Checking and adjusting
- Removing and installing elements
- Front axle / front steered rear axle
- Wheel hub
- Steering knuckle of the front steering axle of the rear axle
- Front axle steering knuckle
- Hub assembly
- Wheel alignment angles
- Steering checks and adjustments
- Removal and installation of steering elements
- Front axle rear steered axle
- Checks and adjustments
- Removing and installing elements
Brake system and its components
- General information
- Braking performance and brake force distribution
- Braking force graphs
- Disc brakes
- Drum brakes
- Brake system diagrams
- Application of fully pneumatic braking system diagrams
- Braking system diagrams Electronically controlled braking system diagrams
- EBS-2 electronic brake system diagrams
- KNORR disc brake design
- Component descriptions
- Compressor
- Safety valve
- Air supply unit
- Purging valve for condensate removal
- Service brake piston pedal valve
- Parking brake accelerator valve
- Front brake force regulator valve
- Contact sensor for switching on brake lights
- Load sensing valve, air suspension
- Load sensing valve, leaf spring
- ABS valve
- Two-way valve
- ASR solenoid valve
- Emergency fill connection / test connection
- Parking brake valve
- Air pressure drop contact sensor
- Spring-loaded brake cylinder
- Trailer Brake Booster Valve
- Connection head
- Automatic working gap adjuster
- Disc brakes
- Quick disconnect coupling
- Check and adjust
- Compressor capacity
- Compressor piping
- Pressure regulator
- Brake pedal valve
- Load sensing valve, air suspension
- Load sensing valve, leaf spring
- Front brake force regulator valve
- Booster valve
- Trailer Brake Booster Valve
- Pressure build-up from the trailer brake accelerator
- Parking brake valve
- Checking and adjusting the inlet and outlet pressure of the supply air assembly
- Checking the regenerative function of the dryer in the air supply unit
- Checking the four-way pressure relief valve of the supply air assembly
- Checking the automatic working gap adjuster
- Checking the automatic disc brake adjuster
- Brake drums
- Drum brake pads
- Brake pads
- Brake discs
- Brake caliper travel
- Adjusting drum brakes
- Adjusting disc brakes
- Leak test
- Removal and installation
- Conventional spigot connections
- Quick disconnect coupling
- Tubing tips
- Brake cylinder
- Spring-loaded brake cylinder
- Automatic working gap adjuster
- Brake drum
- Drum brake pads, 1354 & 1355t rear axle
- Drum brake pads, first rear axles 09N044
- Installing linings on drum brake pads
- Pad support bearing
- Camshaft
- Camshaft support bush
- Drum brake shield
- Disc brake shield
- Compressor cylinder head gasket
- Dryer filter element
- Brake pads
- Brake disc
- Brake caliper model KNORR SB7000
- Brake caliper support bracket
- Anthers of clamps ("pistons") of the brake caliper model KNORR SB7000
- Anthers of clamps ("pistons") of the brake caliper model KNORR
- KNORR SB7000 Bronze caliper support bush
- KNORR SN7000 Bronze caliper support bush
- KNORR SB7000 caliper guide rubber support
- KNORR SN7000 caliper guide rubber support
- KNORR SB7000 Bronze caliper support bush boots
- KNORR SN7000 Bronze caliper support bush boots
- Disassembly and assembly
- Brake chamber
- Spring brake cylinder WABCO
- General part
- Introduction
- What does it mean to have a road train with good braking characteristics?
- Equalizing braking forces using a dynamometer (test brake drums)
- Form "Equalizing braking forces using test brake drums"
- Area of coincidence of braking forces for a loaded road train tractor / trailer
- Area of coincidence of braking forces for a loaded road train truck / trailer
- Check and adjust
- Checking the braking performance of a truck with EBS
- Checking and adjusting the brake force distribution on trucks without EBS in combination with a trailer without EBS
- Checking and adjusting the brake force distribution on trucks without EBS as part of a road train with a trailer equipped with EBS
- Checking and adjusting the brake force distribution on tractors with EBS in a road train with a trailer not equipped with EBS
Transmission
- Clutch
- Safety instructions
- General part
- Technical data
- Clutch component description
- Clutch checks and adjustments
- Removing and installing clutch elements
- Clutch servo
- ASTRONIC clutch servo unit
- Clutch release bearing
- Clutch release fork
- Disc clutch assembly
- Clutch unit with automatic adjustment / wear compensation
- Installing the clutch (new node)
- Support and guide bearing of the gearbox input shaft (in the flywheel)
- Clutch master cylinder
- Hydraulic clutch
- Draining and filling
- Bleeding hydraulic clutch
- Mechanical transmission control
- Checking and adjusting
- Mechanical gearbox control for "left-hand drive" models
- Removing and installing elements
- Control lever, "LHD" models
- Swing arm swing arm
- Swing arm
- Control rod
- Silent blocks
- SERVOSHIFT Pneumatic Gearbox Control
- Description of the pneumatic control gearbox (SERVOSHIFT)
- Semi-automatic (pneumatic) controlled gearbox (SERVOSHIFT)
- Pneumatic gearbox (SERVOSHIFT) fault table
- Description of com ponents
- General information
- Removing and installing elements
- Servoshift Node
- Pneumatic gearboxes
- Technical data
- Neutral valve
- Control lever. Changeover valve
- General part
- Description of the overload protection system
- Pneumatic gearbox control scheme
- Description of gearbox components
- Neutral valve
- Changeover valve on the gearshift lever
- Protection valve GV (Getriebevorschalt - preparation for gear engagement)
- Checks and adjustments
- Vehicle speed signal simulation
- Checking the protection valve against accidental (premature) downshifting
- Checking and adjusting the protection valve (GV) of the ZF gearbox
- Removal and installation of pneumatic elements of the gearbox
- Shift lever valve
- Gearboxes ZF 16S-151/181/221
- Technical data
- General information
- System description
- Synchronizers
- Checks and adjustments in the gearbox
- Checking the oil level in the gearbox
- Axial clearance of the gearbox input shaft bearing
- Gearbox selector shaft housing
- Removing and installing gearbox elements
- Gearbox assembly with or without ZF intarder
- Propeller shaft flange
- Gearbox output shaft oil seal
- Gearbox input shaft oil seal
- Selector shaft oil seal
- Gearbox oil change
- AS Tronic gearbox
- Refueling volumes
- Possible malfunctions table and remedies
- General information
- Type designation AS Tronic gearbox
- Description of the components of the "AS Tronic" gearbox
- Checks and adjustments
- Removing and installing gearbox elements AS Tronic
- AS Tronic gearbox modulator
- Control node
- Propeller shaft flange
- Gearbox output shaft oil seal
- Gearbox input shaft oil seal
- Oil seal and bushing of the clutch release fork
- Changing the oil in the AS Tronic gearbox
- AS Tronic gearbox with ZF intarder
- ZF Intarder coolant
- Intarder ZF
- Axial clearance
- Possible malfunctions table and solutions
- Safety instructions
- Key points
- Location of the main components
- Checking and adjusting
- Output shaft bearing axial clearance
- Stator axial clearance
- Checking the oil level in the gearbox with intarder
- Removing and installing intarder elements
- Supply air solenoid valve
- Hydraulic accumulator
- Heat exchanger
- Hydraulic control unit
- Oil pump
- Gearbox / intarder oil filter
- Proportional valve
- Intarder drive
- Hydraulic accumulator
- Draining and filling oil
- Gearbox with intarder ZF AS Tronic
- Power take-offs
- Refueling volumes
- Safety instructions
- General part
- Power take-off DAF
- Power take-off options
- Pneumatic power take-off control
- Power take-off checks and adjustments
- Axial clearance of the PTO drive shaft
- Axial clearance of the gear drive in the flywheel housing (power take-off from the DAF engine)
- Removal and installation of power take-off elements
- Flywheel PTO DAF
- Flywheel housing on engines with power take-offs
- Power take-offs of different variants
- Power take-off intermediate shaft
- Power take-off from DAF engine
- Power take-off housing on DAF engine
- Versions with and without drive flange and switching unit
- Cardan shafts
- Checking
- Refueling volumes
- Possible malfunctions table and remedies
- Cardan shaft
- Suspended bearing
- Checking and adjusting the propeller shaft
- Removal and Installation
- Main and intermediate propeller shaft assembly
- Cardan (cross) joint
- Suspended bearing
- Drive shaft lubrication
Electrical equipment
- Location of components in the vehicle
- Key points
- Accepted abbreviations
- Wire marking
- Reading electrical diagrams
- Reading individual circuit diagrams
- Connector locations
- Wiring diagram 1615585/03
- Overview of the basic elements and their positions on the car wiring diagram 1615585/03
- Wiring diagrams 1615585/03 car circuits
- Scheme A. Voltages before and after the ignition switch
- Diagram B. Ground Connection Overview
- Diagram C. Overview of can multiplex bus connections
- Diagram 1. Main power switch
- Diagram 2. Generator / ignition / starting circuit / charging circuit
- Diagram 3. MTCO tachograph
- Diagram 5. Engine preheating
- Diagram 8. Electronic vehicle control module VIC
- Diagram 15. Brake lights / cab tilt drive
- Scheme 21. Air conditioner / air recirculation damper / heater fan
- Scheme 29. EMAS electronic steering gear control system
- Scheme 32. Power take-off mechanisms (PTO)
- Figure 43. DMCI connector (direct memory access interface) / body
- Diagram 45. Sockets, 16-pin (A021) FA / FT diagnostic connectors
- Scheme 46. QUALCOMM multiplexer
- Figure 47. DMCI (direct memory access interface)
- Diagram 48. ECAS suspension height level
Customers reviews
from Степан Петрович on 10/09/2020
Хорошая книга, рекомендую. Есть возможность увеличивать картинки. Это особенно пригодилось для рассмотрения электросхем
