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DAF XF95 with engines of 12.6 liters, repair e-manual (in Russian)

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Publisher: © "Diez"
ISBN: 978-5-903883-32-5
Number of pages: 616
Format: file PDF

About the manual

Engine types: XE280C1 / XE315C1 / XE355C1 / XE390C1

Engine capacity: 12.6 l.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Diez
Categories: DAF , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 978-5-903883-32-5
Number of pages: 616
Format: file PDF

About the manual

Engine types: XE280C1 / XE315C1 / XE355C1 / XE390C1

Engine capacity: 12.6 l.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

DAF XE engine

  • General information
  • Technical data
  • Engine layout
  • Engine identification
  • Gas distribution gear drive
  • Camshaft of drive of individual high pressure fuel pumps for pump injectors
  • Cranking while servicing the engine
  • Tightening torques for screw connections
  • Engine diagnostics
  • Engine acceleration test
  • Engine acceleration test using electronic device "DAVIE"
  • Troubleshooting
  • Checks and adjustments Valve jumpers
  • Valve drive clearances
  • Gas distribution gear drive
  • Checking the automatic poly V-belt tensioner
  • Tensioning the V-belt
  • Checking the flywheel
  • Checking the cylinder head
  • Cylinder compression test
  • Checking the tightness of the cylinder head by pressing
  • Removing and installing engine components
  • Removing and installing engine
  • Engine mounts
  • Valve cover
  • Valve actuator
  • Intake manifold
  • Exhaust manifold
  • Cylinder heads
  • Air compressor
  • Power steering pump (GUR)
  • Starter
  • V-ribbed belt
  • A / C compressor drive V-belt
  • Generator
  • Flywheel
  • Flywheel ring gear
  • Rear crankshaft oil seal
  • Flywheel housing
  • Fan drive
  • Vibration damper
  • Vibration damper hub
  • Valve cover
  • Front crankshaft oil seal
  • Timing gear
  • Timing housing
  • Timing housing seal
  • Engine wash
  • Cylinder block
  • Removing and installing camshaft bearings
  • Removing and installing cylinder liners
  • Engine crank mechanism
  • Crankshaft
  • Rods
  • Pistons
  • Piston rings
  • Lubrication system
  • Oil cooler
  • Engine cooling system
  • System description
  • Component descriptions
  • Sealed system cover
  • Thermostat
  • Coolant filter
  • Fan drive viscous coupling
  • Viscous drive clutch, electronically controlled fan clutch
  • Technical data
  • Tightening torques for screw connections
  • Refueling volumes
  • Test & Adjust
  • Cooling system pressure test
  • Thermostat test
  • Checking the viscous fan clutch
  • Radial runout of the water pump shaft
  • Removing and installing system elements
  • Water pump
  • Coolant filter
  • Thermostat
  • Fan drive viscous coupling
  • Expansion tank
  • Radiator
  • Draining and filling
  • Draining the coolant, filling and bleeding the cooling system
  • Cleaning and rinsing
  • Cleaning the outside radiator and intercooler
  • Flushing the cooling system
  • Fuel system
  • Tightening torques for screw connections
  • Diagnostics
  • Troubleshooting
  • Fault table
  • Layout of components
  • Fuel system UPEC
  • Description of components
  • Cranking
  • Check and adjust
  • Checking the fuel level sensor with a pressure reducing valve
  • Checking the injector opening pressure
  • Checking the quality of the injector
  • Checking the tightness of the fuel system
  • Bleeding the fuel system (removing air from it)
  • Checking the pressure in the fuel line
  • Checking the coarse fuel filter / water separator
  • Removing and installing elements of the fuel system
  • Injectors
  • Nozzle adapter sleeve
  • Individual injection pump injectors
  • Booster fuel pump
  • Housing of individual injection pump nozzles
  • Fuel lines
  • Replacement fuel filter element
  • Fuel level sensor
  • Fuel inlet mesh
  • Coarse fuel filter with water separator (sump)
  • Disassembly and assembly of fuel system elements
  • Cleaning and washing
  • Cleaning the nozzle adapter
  • Intake and exhaust systems
  • Tightening torques for screw connections
  • Diagnostics
  • Troubleshooting
  • System description
  • Turbocharger
  • Checks and adjustments
  • Checking the backpressure generated by the exhaust system
  • Intake system checks and tests
  • Checking the intake vacuum
  • Checking the spark plug
  • Removal and installation of elements of intake and exhaust systems
  • Intercooler
  • Replaceable air filter element
  • Glow plug
  • Cleaning and washing
  • Cleaning the outside radiator / intercooler
  • Cleaning the outside radiator / intercooler
  • Cleaning the replacement air filter element

Engine brake

  • Technical data
  • Tightening torques for screw connections
  • Diagnostics
  • Troubleshooting
  • DEB compression brake
  • General information
  • Engine brake, system description
  • DEB Compression Brake
  • Exhaust damper engine brake
  • Checks and adjustments
  • DEB compression brake actuator gap adjustment
  • DEB compression brake serviceability check
  • Checking and adjusting the exhaust damper engine brake
  • Removing and installing engine brake elements
  • DEB brake housing
  • Removing and installing DEB brake flat spring
  • Removing and installing the exhaust flap brake

Steering axles

  • General information
  • Technical data
  • Steering gear
  • Technical data
  • Tightening torques for screw connections
  • Power steering pump
  • Technical data
  • Tightening torques for screw connections
  • Hoses, oil lines, reservoir and slave cylinder
  • Tightening torques
  • Wheel suspension (front axle and front steered rear axle)
  • Technical data
  • Tightening torques for screw connections
  • Rear steering axle
  • Technical data
  • Rear axle convergence type 09G075
  • Tightening torques for screw connections
  • Steering
  • Possible malfunctions and how to fix them
  • Safety technology
  • Description of operation and steering diagram
  • Steering checks and adjustments
  • Oil change and system bleeding
  • Safety instructions
  • Steering gear
  • General information
  • Checking and adjusting the steering gear
  • Removing and installing elements of the steering mechanism
  • Power steering pumps models LUK VT77 and LF77
  • Checking and adjusting the LUK VT77 and LF77 pumps
  • Removal and installation of elements of LUK VT77 and LF77 power steering pumps
  • Oil lines and storage tanks
  • Checking and adjusting
  • Removing and installing elements
  • Front axle / front steered rear axle
  • Wheel hub
  • Steering knuckle of the front steering axle of the rear axle
  • Front axle steering knuckle
  • Hub assembly
  • Wheel alignment angles
  • Steering checks and adjustments
  • Removal and installation of steering elements
  • Front axle rear steered axle
  • Checks and adjustments
  • Removing and installing elements

Brake system and its components

  • General information
  • Braking performance and brake force distribution
  • Braking force graphs
  • Disc brakes
  • Drum brakes
  • Brake system diagrams
  • Application of fully pneumatic braking system diagrams
  •  
  • Braking system diagrams Electronically controlled braking system diagrams
  • EBS-2 electronic brake system diagrams
  • KNORR disc brake design
  • Component descriptions
  • Compressor
  • Safety valve
  • Air supply unit
  • Purging valve for condensate removal
  • Service brake piston pedal valve
  • Parking brake accelerator valve
  • Front brake force regulator valve
  • Contact sensor for switching on brake lights
  • Load sensing valve, air suspension
  • Load sensing valve, leaf spring
  • ABS valve
  • Two-way valve
  • ASR solenoid valve
  • Emergency fill connection / test connection
  • Parking brake valve
  • Air pressure drop contact sensor
  • Spring-loaded brake cylinder
  • Trailer Brake Booster Valve
  • Connection head
  • Automatic working gap adjuster
  • Disc brakes
  • Quick disconnect coupling
  • Check and adjust
  • Compressor capacity
  • Compressor piping
  • Pressure regulator
  • Brake pedal valve
  • Load sensing valve, air suspension
  • Load sensing valve, leaf spring
  • Front brake force regulator valve
  • Booster valve
  • Trailer Brake Booster Valve
  • Pressure build-up from the trailer brake accelerator
  • Parking brake valve
  • Checking and adjusting the inlet and outlet pressure of the supply air assembly
  • Checking the regenerative function of the dryer in the air supply unit
  • Checking the four-way pressure relief valve of the supply air assembly
  • Checking the automatic working gap adjuster
  • Checking the automatic disc brake adjuster
  • Brake drums
  • Drum brake pads
  • Brake pads
  • Brake discs
  • Brake caliper travel
  • Adjusting drum brakes
  • Adjusting disc brakes
  • Leak test
  • Removal and installation
  • Conventional spigot connections
  • Quick disconnect coupling
  • Tubing tips
  • Brake cylinder
  • Spring-loaded brake cylinder
  • Automatic working gap adjuster
  • Brake drum
  • Drum brake pads, 1354 & 1355t rear axle
  • Drum brake pads, first rear axles 09N044
  • Installing linings on drum brake pads
  • Pad support bearing
  • Camshaft
  • Camshaft support bush
  • Drum brake shield
  • Disc brake shield
  • Compressor cylinder head gasket
  • Dryer filter element
  • Brake pads
  • Brake disc
  • Brake caliper model KNORR SB7000
  • Brake caliper support bracket
  • Anthers of clamps ("pistons") of the brake caliper model KNORR SB7000
  • Anthers of clamps ("pistons") of the brake caliper model KNORR
  • KNORR SB7000 Bronze caliper support bush
  • KNORR SN7000 Bronze caliper support bush
  • KNORR SB7000 caliper guide rubber support
  • KNORR SN7000 caliper guide rubber support
  • KNORR SB7000 Bronze caliper support bush boots
  • KNORR SN7000 Bronze caliper support bush boots
  • Disassembly and assembly
  • Brake chamber
  • Spring brake cylinder WABCO
  • General part
  • Introduction
  • What does it mean to have a road train with good braking characteristics?
  • Equalizing braking forces using a dynamometer (test brake drums)
  • Form "Equalizing braking forces using test brake drums"
  • Area of ​​coincidence of braking forces for a loaded road train tractor / trailer
  • Area of ​​coincidence of braking forces for a loaded road train truck / trailer
  • Check and adjust
  • Checking the braking performance of a truck with EBS
  • Checking and adjusting the brake force distribution on trucks without EBS in combination with a trailer without EBS
  • Checking and adjusting the brake force distribution on trucks without EBS as part of a road train with a trailer equipped with EBS
  • Checking and adjusting the brake force distribution on tractors with EBS in a road train with a trailer not equipped with EBS

Transmission

  • Clutch
  • Safety instructions
  • General part
  • Technical data
  • Clutch component description
  • Clutch checks and adjustments
  • Removing and installing clutch elements
  • Clutch servo
  • ASTRONIC clutch servo unit
  • Clutch release bearing
  • Clutch release fork
  • Disc clutch assembly
  • Clutch unit with automatic adjustment / wear compensation
  • Installing the clutch (new node)
  • Support and guide bearing of the gearbox input shaft (in the flywheel)
  • Clutch master cylinder
  • Hydraulic clutch
  • Draining and filling
  • Bleeding hydraulic clutch
  • Mechanical transmission control
  • Checking and adjusting
  • Mechanical gearbox control for "left-hand drive" models
  • Removing and installing elements
  • Control lever, "LHD" models
  • Swing arm swing arm
  • Swing arm
  • Control rod
  • Silent blocks
  • SERVOSHIFT Pneumatic Gearbox Control
  • Description of the pneumatic control gearbox (SERVOSHIFT)
  • Semi-automatic (pneumatic) controlled gearbox (SERVOSHIFT)
  • Pneumatic gearbox (SERVOSHIFT) fault table
  • Description of com ponents
  • General information
  • Removing and installing elements
  • Servoshift Node
  • Pneumatic gearboxes
  • Technical data
  • Neutral valve
  • Control lever. Changeover valve
  • General part
  • Description of the overload protection system
  • Pneumatic gearbox control scheme
  • Description of gearbox components
  • Neutral valve
  • Changeover valve on the gearshift lever
  • Protection valve GV (Getriebevorschalt - preparation for gear engagement)
  • Checks and adjustments
  • Vehicle speed signal simulation
  • Checking the protection valve against accidental (premature) downshifting
  • Checking and adjusting the protection valve (GV) of the ZF gearbox
  • Removal and installation of pneumatic elements of the gearbox
  • Shift lever valve
  • Gearboxes ZF 16S-151/181/221
  • Technical data
  • General information
  • System description
  • Synchronizers
  • Checks and adjustments in the gearbox
  • Checking the oil level in the gearbox
  • Axial clearance of the gearbox input shaft bearing
  • Gearbox selector shaft housing
  • Removing and installing gearbox elements
  • Gearbox assembly with or without ZF intarder
  • Propeller shaft flange
  • Gearbox output shaft oil seal
  • Gearbox input shaft oil seal
  • Selector shaft oil seal
  • Gearbox oil change
  • AS Tronic gearbox
  • Refueling volumes
  • Possible malfunctions table and remedies
  • General information
  • Type designation AS Tronic gearbox
  • Description of the components of the "AS Tronic" gearbox
  • Checks and adjustments
  • Removing and installing gearbox elements AS Tronic
  • AS Tronic gearbox modulator
  • Control node
  • Propeller shaft flange
  • Gearbox output shaft oil seal
  • Gearbox input shaft oil seal
  • Oil seal and bushing of the clutch release fork
  • Changing the oil in the AS Tronic gearbox
  • AS Tronic gearbox with ZF intarder
  • ZF Intarder coolant
  • Intarder ZF
  • Axial clearance
  • Possible malfunctions table and solutions
  • Safety instructions
  • Key points
  • Location of the main components
  • Checking and adjusting
  • Output shaft bearing axial clearance
  • Stator axial clearance
  • Checking the oil level in the gearbox with intarder
  • Removing and installing intarder elements
  • Supply air solenoid valve
  • Hydraulic accumulator
  • Heat exchanger
  • Hydraulic control unit
  • Oil pump
  • Gearbox / intarder oil filter
  • Proportional valve
  • Intarder drive
  • Hydraulic accumulator
  • Draining and filling oil
  • Gearbox with intarder ZF AS Tronic
  • Power take-offs
  • Refueling volumes
  • Safety instructions
  • General part
  • Power take-off DAF
  • Power take-off options
  • Pneumatic power take-off control
  • Power take-off checks and adjustments
  • Axial clearance of the PTO drive shaft
  • Axial clearance of the gear drive in the flywheel housing (power take-off from the DAF engine)
  • Removal and installation of power take-off elements
  • Flywheel PTO DAF
  • Flywheel housing on engines with power take-offs
  • Power take-offs of different variants
  • Power take-off intermediate shaft
  • Power take-off from DAF engine
  • Power take-off housing on DAF engine
  • Versions with and without drive flange and switching unit
  • Cardan shafts
  • Checking
  • Refueling volumes
  • Possible malfunctions table and remedies
  • Cardan shaft
  • Suspended bearing
  • Checking and adjusting the propeller shaft
  • Removal and Installation
  • Main and intermediate propeller shaft assembly
  • Cardan (cross) joint
  • Suspended bearing
  • Drive shaft lubrication

Electrical equipment

  • Location of components in the vehicle
  • Key points
  • Accepted abbreviations
  • Wire marking
  • Reading electrical diagrams
  • Reading individual circuit diagrams
  • Connector locations
  • Wiring diagram 1615585/03
  • Overview of the basic elements and their positions on the car wiring diagram 1615585/03
  • Wiring diagrams 1615585/03 car circuits
  • Scheme A. Voltages before and after the ignition switch
  • Diagram B. Ground Connection Overview
  • Diagram C. Overview of can multiplex bus connections
  • Diagram 1. Main power switch
  • Diagram 2. Generator / ignition / starting circuit / charging circuit
  • Diagram 3. MTCO tachograph
  • Diagram 5. Engine preheating
  • Diagram 8. Electronic vehicle control module VIC
  • Diagram 15. Brake lights / cab tilt drive
  • Scheme 21. Air conditioner / air recirculation damper / heater fan
  • Scheme 29. EMAS electronic steering gear control system
  • Scheme 32. Power take-off mechanisms (PTO)
  • Figure 43. DMCI connector (direct memory access interface) / body
  • Diagram 45. Sockets, 16-pin (A021) FA / FT diagnostic connectors
  • Scheme 46. QUALCOMM multiplexer
  • Figure 47. DMCI (direct memory access interface)
  • Diagram 48. ECAS suspension height level

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Customers reviews

Хорошая книга, рекомендую. Есть возможность увеличивать картинки. Это особенно пригодилось для рассмотрения электросхем