KVK-800 / Palesse FS80-5 combine harvester, operating, maintenance instructions and wiring diagrams e-manual (in Russian)

Contents

For the attention of the heads of operating organizations and machine operators

Accepted abbreviations and symbols

Safety requirements

Safety signs

Description and operation

• Purpose
• Technical characteristics
• Overall dimensions of the complex
• Composition of the complex
• Self-propelled shredder device
• Engine installation
• Cabin
• Chassis
• Hydraulic system of working bodies and steering of the complex
• Hydraulic system of the chassis drive
• Hydraulic system of the feeder drive device and adapters
• Pneumatic system
• Hanging mechanism
• Feeding and chopping device
• Feeding device
• Chopping device
• Sharpening device
• Re-chopping device
• Ejection accelerator
• Silage chute
• Electrical equipment system
• Feeding and chopping device protection system
• Speed ​​measurement system
• Controls and instruments
• Cabin control panels
• Control panel
• Monitoring panel
• Steering column
• Operator seat
• Fuse box
• Work

Intended use

• Operating limitations
• Preparing the complex for use
• Filling the complex
• Capacity of filling tanks
• Filling the engine cooling system
• Filling with fuel
• Filling the hydraulic systems
• Filling the brake and locking drive hydraulic systems
• Starting the complex
• Starting the engine
• Starting the chassis hydraulic drive and the hydraulic system of the working bodies and steering of the complex at low temperatures
• Starting the complex after long-term storage
• Hitch adapters
• Operation of equipment for adding preservatives
• Preparation for operation of the feed-grinding unit protection system
• Preparation for operation and analysis of the state of the feed-grinding unit protection system
• Control of the feeder
• Setting the sensitivity of the metal detector
• Using the complex
• General information on use
• Using the regrinding device
• Operating procedure of the complex
• Monitoring during operation
• Adjustments
• Setting the cutting length of the grinding unit
• Adjustments of the feed-grinding unit
• Adjustment of the gap between the pallet and the knives of the grinding drum
• Adjustment feeder
• Adjusting the tension of belt drives
• Adjusting the tension of chain drives
• Adjusting the axle bearings of the final drive
• Adjusting the brakes
• Adjusting the gear shift mechanism
• Adjusting the effort on the handles
• Adjusting the speed control mechanism
• Adjusting the toe-in
• Adjusting the headlights
• Adjusting the silage chute rotation mechanism
• Adjusting the main drive
• Possible malfunctions and methods for eliminating them
• Brakes
• Drive axle range box
• Drive axle final drive
• Steer axle
• Hydraulic system of the chassis drive
• Hydraulic system of working bodies and steering
• Hydraulic system of the feeder and adapters drive
• Electrical equipment
• Electrical equipment for controlling the hydraulic system of working bodies
• Engine installation
• Lighting equipment of the complex
• Electrical equipment of the cabin
• Electrical equipment of the steering column
• Electrical equipment of the control panel
• Electrical equipment of the air conditioning system
• Power supply system
• Belt drives
• Error codes when controlling the feeder-chopping device

Technical maintenance

• General instructions
• Types and frequency of maintenance
• Safety requirements
• List of works by types of maintenance
• Maintenance of the complex in preparation for operational running-in
• Maintenance of the complex during operational running-in
• Maintenance after the end of the operational run-in
• Complex maintenance chart
• Daily maintenance (DTM)
• First maintenance (TO-1)
• Second maintenance (TO-2)
• Maintenance before the start of the season (TO-E)
• Maintenance during storage
• Lubrication
• Instructions for performing maintenance work

Routine repair

• Reinstallation and replacement of the counter-cutting bar of the chopping device
• Replacement of the knives of the chopping device
• Replacement of the wear-resistant sheet of the tray of the chopping device apparatus
• Replacing the insert in the silo pipeline
• Replacing the ejector accelerator blades
• Replacing the wear-resistant sheet of the ejector accelerator tray
• Replacing the wear-resistant sheet of the receiving chamber
• Reinstalling and replacing the abrasive stone of the sharpening device
• Repair or replacement of the stone detector sensor

Storage

• General storage requirements
• Preparation for storage
• Maintenance during storage
• Maintenance of batteries during storage
• Preservation methods
• Methods de-preservation

Transportation and towing of the complex

Appendix

• Hydraulic schematic diagram of the hydraulic system of the working bodies and steering of the complex
• Hydraulic schematic diagram of the hydraulic system of the drive of the chassis of the complex
• Hydraulic schematic diagram of the hydraulic system of the drive of the feeder device and adapters
• Self-propelled shredder diagram with hydraulic units located on it
• Self-propelled shredder diagram with hydraulic system filters located on it
• Pneumatic schematic diagram
• List of elements of the electrical circuits of the complex
• Electrical schematic diagrams of the complex
• Filling tanks
• List of filter elements hydraulic systems and their maintenance intervals
• Table of recommended oils for hydraulic systems
• Layout of the electrical equipment of the complex
• Wiring diagram of the distribution cabinet
• Wiring diagram of the steering column
• Applied electric lamps
• Maintenance of pneumatic hydraulic accumulators
• Unit conversion table
• Layout of equipment elements for adding preservatives
• Troubleshooting in the hydraulic system with rapid activation of the main drive
• Operator's memo

Album of educational posters on 26 sheets

• High-performance forage harvesting complexes KVK-800 "PALESSE FS80-2" and KVK-800 "PALESSE FS80-5"
• Self-propelled chopper
• Gearbox. Hydraulic pump drive gearbox
• Feeder roller drive gearbox
• Feeder-chopping unit
• Post-chopping device. Post-chopping device installation
• Silage chute. Ejection accelerator
• Cabin. Control platform
• Control panel. Control panel
• Hydraulic system of working bodies and steering control of the complex
• Hydraulic system of the chassis drive
• Hydraulic system of the feeder and adapters drive
• Drive adjustments
• Electrical equipment
• Pneumatic equipment
• Refuelling
• Lubricant KVK-800 "PALESSE FS80-2"
• Lubricant KVK-800 "PALESSE FS80-5"
• Lubrication of the feed and chopping device 20 header for coarse crops
• Header for grass
• Pick-up

Customers reviews