KDP-3000 / Palesse FT40 combine harvester, operating, maintenance instructions and wiring diagrams e-manual (in Russian)

Contents

For the attention of heads of operating organizations and machine operators

Accepted abbreviations and symbols

Safety requirements

Safety signs

Description and operation

• Purpose
• Technical characteristics
• Combine harvester composition
• Design and operation
• Trailed chopper
• Chopper
• Combine harvester hydraulic system
• Combine harvester electrical equipment
• Header for coarse-stemmed crops
• Header for grass
• Pick-up
• Harvesting process

Intended use

• Operating limitations
• Preparing the combine for use
• De-preservation
• Final assembly
• General instructions
• Final assembly of the trailed chopper
• Final assembly of the header for coarse crops
• Final assembly of the header for grass
• Final assembly of the pick-up
• Installing cardan shafts
• Running-in
• Preparing the combine for work
• General instructions
• Aggregation trailed chopper with a tractor and attachment of adapters
• Aggregation of a trailed chopper of a combine with a tractor
• Attaching a header for coarse-stemmed crops to a trailed chopper
• Attaching a header for grass to a trailed chopper
• Attaching a pick-up to a trailed chopper
• Preparing for operation of the MD
• Using the combine
• Delivering the combine to the work site
• Operating procedure of the combine
• Setting the cutting length
• Setting the cutting height
• Setting the cutting height of the header for coarse-stemmed crops
• Setting the cutting height of the header for grass
• Setting the pick-up height pick-up
• Adjustments
• Adjustments of the trailed chopper
• Adjustment of the chopper suspension mechanism and the force of the adapter shoes on the soil
• Adjustment of the wheel bearings
• Sharpening and adjustment of the chopper knives
• Adjustment of the gap between the cutter and the chopper rotor blade
• Adjustment of the cutting length
• Adjustment of the feeder
• Installing replaceable sheets in the lower casing and adjustable tray of the chopper chamber and adjusting the gap between the rotor blades and the bottom of the adjustable tray
• Procedure for installing and adjusting the chopper engagement mechanism
• Adjustment of the bevel gear
• Adjustment of the axial play input shaft of the cylindrical gearbox of the pre-pressing rollers
• Adjustment of the header for coarse crops
• Adjustment of the scraper installation
• Adjustment of the V-belt drive of the auger of the side divider
• Adjustment of the breaking bar
• Adjustment of the friction clutch of the bevel gear
• Adjustment of the grass header
• Adjustment of the auger
• Adjustment of the reel
• Adjustment of the alignment of the chain drive and the alignment of the pulleys of the belt drive
• Adjustment of the cutting unit of the grass header and its drive
• Checking the chain tension
• Checking the tension of the belt drives
• Adjustment pick-up
• Adjusting the auger friction clutch
• Adjusting the pick-up device
• Adjusting the chain drives (pick-up PKK 1900000)
• Adjusting the clamping device
• Adjusting the belt drive of the pick-up drum (pick-up PKK 0350000)
• Adjusting the auger chain drive (pick-up PKK 0350000)
• Adjusting the chain drive to the counter drive (pick-up PKK 0350000)
• Possible malfunctions and methods for eliminating them
• Trailer chopper
• Metal detector
• Hydraulic system
• Header for coarse-stemmed crops
• Grass header
• Pick-up

Maintenance

• General instructions
• List of works by types of maintenance
• Maintenance during operational running-in of the combine
• Maintenance of the combine during operational running-in
• Maintenance after completion of operational running-in
• Shift maintenance (ETO)
• First maintenance (TO-1)
• Second maintenance (TO-2)
• Maintenance before the start of the working season (TO-E)
• Lubrication combine
• Chopper lubrication
• Header lubrication coarse-stemmed crops
• Grass header lubrication
• PKK 1900000 pick-up lubrication
• PKK 0350000 pick-up lubrication
• Instructions for performing maintenance work and using spare parts from the spare parts kit
• Trailed chopper
• Changing the oil in the bevel gearboxes of the trailed chopper
• Changing the oil in the feed roller gearbox
• Changing the oil in the pre-press roller gearbox
• Changing the oil in the cylindrical gearbox and three-speed gearbox
• Maintenance of the spring shock absorber of the feeder reverser control mechanism
• Replacing the counter-shear plates
• Replacing knives, knife supports and rotor blades of the chopping device
• Replacing the disc springs of the chopping device
• Replacing the multi-profile belt and adjusting its tension
• Replacing the sharpening disk of the sharpening device
• Maintenance of the sharpening device
• Header for coarse crops
• Lubrication of the bearing of the drum shaft support
• Replacing the rotor knives of the header
• Replacing the V-belt drive of the side divider auger
• Replacing the oil in the cylindrical gearbox
• Replacing the oil in the bevel gearbox
• Header for grass
• Replacing the knife of the cutting device of the header
• Replacing segments in the cutting unit knife
• Replacing oil in the countershaft gearbox
• Pick-up
• Replacing oil in the gearbox
• Replacing the spring tooth (pick-up PKK 1900000)
• Replacing the spring tooth (pick-up PKK 0350000)

Storage

• General storage requirements
• Preparing the combine for storage
• Combine maintenance during storage
• Combine maintenance when removing from storage
• Preservation methods
• Methods de-preservation

Transportation of the combine

Appendix

• Hydraulic schematic diagram
• Electrical schematic diagram of the combine
• Filling tanks
• Instructions for demagnetization
• Extract from the operating instructions for the T-150K tractor
• Aggregation of the combine with LTZ-155 tractors

Album of educational posters on 18 sheets

• Trailed forage harvester KDP-3000 "PALESSE FT40"
• Kinematic diagrams adapters principal
• Trailer chassis
• Cardan shafts
• Feeding unit
• Three-speed gearbox. Feeding unit roller drive gearboxes
• Chopping unit. Sharpening device
• Silage duct
• Hydraulic system of the trailed chopper
• Electrical equipment of the trailed chopper
• Protection system of working bodies
• Aggregation of the trailed chopper with tractors
• Connection diagrams of the cardan shafts of the adapter drive. Hanging mechanism
• Adjusting the chopper engagement mechanism
• Lubricating the trailed chopper
• Lubricating the adapters
• Schematic diagram of the combine harvester

Customers reviews