Johnson outboard motor 4HP / 5HP / 6HP, repair e-manual
About the manual
Engine type: Johnson 4HP / 5HP / 6HP
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Boat motor design and prevention information
- Information for a trip to the service station, if self-repair is not possible
About the manual
Engine type: Johnson 4HP / 5HP / 6HP
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Boat motor design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
Foreword
General information
- Warning / caution / note
- General precautions
- Identification number location
- Fuel and oil
- Engine break-in
- Propellers
- Specifications
- Tightening torque
- Special tools
Periodic maintenance
- Periodic maintenance schedule
- Maintenance and tune-up procedures
- Gear oil
- Lubrication
- Cooling system flushing
- Spark plug
- Valve clearance
- Idle speed
- Carburetor
- Ignition timing
- Breather hose and fuel line
- Fuel filter
- Water pump / water pump impeller
- Propeller / nut / cotter pin
- Anodes
- Bolts and nuts
- Cylinder compression
Ignition and electrical
- Ignition system
- Ignition troubleshooting
- Inspection
- Removal / installation
Fuel system
- Precaution on fuel system service
- Fuel line
- Carburetors
- Fuel pump
- Fuel tank and fuel cock
Manual starter
- Removal
- Disassembly
- Reassembly
- Inspection
- Installation
- Neutral start interlock (nsi)
Power unit
- Removal
- Installation
- Disassembly
- Cylinder / piston / crankshaft / conrod / camshaft
- Inspection and servicing
- Valve / valve guide
- Valve spring
- Camshaft
- Cylinder / piston / piston ring
- Piston pin / conrod / crankshaft
- Oil seal / bearing
- Thermostat
Mid unit
- Tiller handle
- Disassembly / reassembly
- Clutch lever / rod
- Steering bracket / driveshaft housing / swivel bracket / clamp bracket
Lower unit
- Removal and disassembly inspection
- Propeller
- Gearcase
- Gear
- Propeller shaft components
- Propeller shaft bearing housing
- Shift rod and shift cam
- Water pump and related items
- Driveshaft support housing
- Driveshaft
- Reassembly and installation
- Forward gear
- Pinion gear
- Driveshaft / driveshaft support housing
- Shift rod assembly
- Water pump and related items
- Propeller shaft components
- Leakage check
- Propeller
- Lower unit installation
- Gear oil
- Clutch adjustment
- Lower unit gears-shimming and adjustment
Wire / hose routing
- Wire and hose routing
- Wiring diagram
- Optional electrical parts installation
- Cable / wire routing
Safety
- Marine products and the safety of people who use them
- Marine products and the safety of people Who fix them