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Johnson outboard motor 4HP / 5HP / 6HP, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-346-5
Number of pages: 182
Format: file PDF

About the manual

Engine type: Johnson 4HP / 5HP / 6HP

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Boat motor design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Boat motors
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-346-5
Number of pages: 182
Format: file PDF

About the manual

Engine type: Johnson 4HP / 5HP / 6HP

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Boat motor design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Foreword

General information

  • Warning / caution / note
  • General precautions
  • Identification number location
  • Fuel and oil
  • Engine break-in
  • Propellers
  • Specifications
  • Tightening torque
  • Special tools

Periodic maintenance

  • Periodic maintenance schedule
  • Maintenance and tune-up procedures
  • Gear oil
  • Lubrication
  • Cooling system flushing
  • Spark plug
  • Valve clearance
  • Idle speed
  • Carburetor
  • Ignition timing
  • Breather hose and fuel line
  • Fuel filter
  • Water pump / water pump impeller
  • Propeller / nut / cotter pin
  • Anodes
  • Bolts and nuts
  • Cylinder compression

Ignition and electrical

  • Ignition system
  • Ignition troubleshooting
  • Inspection
  • Removal / installation

Fuel system

  • Precaution on fuel system service
  • Fuel line
  • Carburetors
  • Fuel pump
  • Fuel tank and fuel cock

Manual starter

  • Removal
  • Disassembly
  • Reassembly
  • Inspection
  • Installation
  • Neutral start interlock (nsi)

Power unit

  • Removal
  • Installation
  • Disassembly
  • Cylinder / piston / crankshaft / conrod / camshaft
  • Inspection and servicing
  • Valve / valve guide
  • Valve spring
  • Camshaft
  • Cylinder / piston / piston ring
  • Piston pin / conrod / crankshaft
  • Oil seal / bearing
  • Thermostat

Mid unit

  • Tiller handle
  • Disassembly / reassembly
  • Clutch lever / rod
  • Steering bracket / driveshaft housing / swivel bracket / clamp bracket

Lower unit

  • Removal and disassembly inspection
  • Propeller
  • Gearcase
  • Gear
  • Propeller shaft components
  • Propeller shaft bearing housing
  • Shift rod and shift cam
  • Water pump and related items
  • Driveshaft support housing
  • Driveshaft
  • Reassembly and installation
  • Forward gear
  • Pinion gear
  • Driveshaft / driveshaft support housing
  • Shift rod assembly
  • Water pump and related items
  • Propeller shaft components
  • Leakage check
  • Propeller
  • Lower unit installation
  • Gear oil
  • Clutch adjustment
  • Lower unit gears-shimming and adjustment

Wire / hose routing

  • Wire and hose routing
  • Wiring diagram
  • Optional electrical parts installation
  • Cable / wire routing

Safety

  • Marine products and the safety of people who use them
  • Marine products and the safety of people Who fix them

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