Gazel Business since 2010, repair e-manual (in Russian)

Content

General information

• Technical description gazelle business
• Passport data of cars

Equipment and controls

• Location of controls and appliances
• Car keys, doors, hood
• Ignition switch
• Instrument cluster
• Adjusting the front seats and steering column
• Gearshift paddles
• Lighting control unit, headlight beam direction control
• Heating and ventilation control unit
• Interior lights
• Rearview mirrors
• Sunroof
• Seat belts

Safety precautions for maintenance and repair

Maintenance

• Location of the main components and assemblies of the car
• Checking the car
• Checking the condition of wheels and tires
• Replacing the windshield wiper blades
• Checking the fluid level in the windshield washer reservoir
• Checking the oil level in the oil pan
• Changing engine oil and oil filter
• Checking the level and adding coolant
• Coolant replacement
• Checking the fluid level in the reservoir tank for hydraulic brakes and clutch
• Replacing the fluid in the hydraulic brake system and clutch
• Checking the fluid level in the power steering reservoir
• Replacing the air filter element
• Checking condition and replacing spark plugs
• Checking the condition of the power steering pump drive belt
• Power steering pump drive belt replacement
• Checking the condition of the fan drive belt
• Replacing the fan belt
• Checking the condition of the alternator drive belt and coolant pump
• Replacing the alternator drive belt and coolant pump
• Adjustment of thermal clearances in the valve actuator
• Headlight beam adjustment
• battery maintenance
• Checking the gearbox oil level
• Gearbox oil change
• Checking the oil level in the rear axle gearbox
• Changing the oil in the rear axle gearbox
• Replacing the fuel filter
• Checking the condition of the exhaust system
• Checking the condition of the transmission and chassis
• Checking and adjusting the toe of the front wheels
• Adjustment of clearances in the bearings of the front wheel hubs
• Adjustment of a backlash in bearings of naves of back wheels
• Checking steering status
• Checking the performance of the vacuum brake booster
• Checking the condition of the brake system
• Adjustment of the parking brake actuator

Diagnostics of malfunctions

• Engine and its systems
• Clutch
• Gearbox
• Cardan drive, rear axle, chassis, steering and brakes
• Diagnostics of cab and body malfunctions
• Battery
• Generator
• Starter
• Lighting and light alarm

Engine

• Design description
• Removing the receiver
• Removing the intake pipe and exhaust manifold
• Removing the emergency oil pressure switch sensor
• Replacing the cylinder head gasket
• Removing and disassembling the rocker arm axis
• Replacing valve stem seals
• Removing pusher box covers
• Removing the cylinder head
• Dismantling and assembling the cylinder head
• Replacing the front crankshaft oil seal
• Replacing the crankshaft rear oil seal
• Removing the oil pan
• Removing and disassembling the oil pump
• dismantling the connecting rod and piston group by car
• Removing the tension pulley of the fan drive belt
• Removing the oil cooler
• Powertrain support replacement
• Removing and installing the engine
• Dismantling and assembling the engine

Engine management system

• Design description
• Removing the electronic control unit
• Removing the crankshaft position sensor
• Removing the phase sensor
• Removing the throttle position sensor
• Removing the absolute pressure sensor and the intake air temperature
•  
• Removing the coolant temperature sensor
• Removing the knock sensor
• Rough road sensor removal
• Removing the speed sensor and its drive
• Removing the control oxygen concentration sensor
• Removing the diagnostic oxygen concentration sensor
• Ignition coil removal

Power System

• Design description
• Removing the fuel tank
• Removing and disassembling the fuel module
• Removing the fuel rail and injectors
• Removing the idle speed regulator
• Throttle removal
• Replacing the throttle cable
• Removing the canister purge solenoid valve
• Removing the adsorber

Cooling system

• Design description
• Removing and checking the thermostat
• Removing the radiator
• Fan impeller removal
• Removing the fan clutch solenoid
• Removing the coolant pump
• Removing the expansion tank

Exhaust system

• Design description
• Front pipe removal
• Silencer replacement
• Exhaust pipe replacement

Grip

• Design description
• clutch hydraulic bleeding
• Removing the clutch master cylinder
• Removing the clutch slave cylinder
• Removing the clutch release mechanism
• Removing the clutch pressure and driven discs
• Clutch housing removal

Gearbox

• Design description
• Replacing front input shaft bearing
• Cuff replacement
• Replacing the reversing light switch
• Gearbox Removal
• Gearbox disassembly

Cardan transmission

• Design description
• Removing the driveline
• Disassembling the driveline

Rear axle

• Design description
• Axle removal
• Replacing the final drive gear cuff
• Replacing wheel bearings and axle cups
• Removing the rear axle
• Dismantling the rear axle
• rear axle assembly
• Adjusting the position of the final drive gear
• Drive preload preload adjustment
• Differential bearing preload and lateral clearance adjustment in gearing of final drive gears

Front suspension

• Design description
• Removing the front wheel
• Shock absorber replacement
• Replacing the rubber buffer
• Replacing bearings and front wheel hub cuffs
• Pivot joint disassembly
• Removing, disassembling the spring and replacing silent blocks
• Removing the front axle

Rear suspension

• Design description
• Removing the rear wheels
• Removing, disassembling the spring and replacing silent blocks
• Shock absorber replacement

Steering

• Design description
• Steering wheel removal
• Steering column removal
• Removing steering propeller shaft
• Replacing steering rods and their hinges
• Steering gear removal
• Removing the power steering pump
• Removing the power steering reservoir
• Bleeding the power steering system

Brake system

• Design description
• Bleeding the brake system
• Replacing the brake pads of the front wheels
• Replacing the front wheel brake
• Replacing the brake disc
• Replacing the front brake hose
• Replacing the brake drum and brake pads on the rear wheels
• Replacing the brake cylinder on the rear wheel
• Replacing the rear brake hose
• Removing the brake master cylinder
• Removing the brake servo
• Parking brake cable tension
• Replacing parking brake cables
• Dismantling the parking brake mechanism
• Removing the ABS sensors
• Removing the ABS unit

Electrical equipment

• Design description
• Replacing fuses and relays
• Removing the ignition switch, replacing the contact group
• Removing the generator
• Generator disassembly
• Removing and checking starter
• Dismantling the starter
• Replacing the lamps in the headlamp
• Removing the headlight
• Replacement Side Direction Indicator
• Replacing the taillights
• Removing the license plate light, replacing the lamp
• Replacing the lamps of the lamp for lighting the cockpit, removing the lamp
• Replacement of lampshades for interior lighting, removal of lampshades
• Beeping
• Removing the windshield wiper
• Removing the lighting control unit
• Removing instrument cluster, replacing lamps
• Removing the steering column switches, the connector of the switches and the drum device of the spiral cable
• Speaker removal

Body

• Design description
• Removing the engine mudguard
• Removing the radiator lining
• Removing the front bumper
• Removing the rear bumper
• Removing the front door trim
• Removing the front door lock
• Replacing the front door glass
• Power window removal
• Removing the door trim
• Removing the sliding door lock
• Removing the sliding door and disassembling the mechanism for moving it
• Removing the sliding door mechanisms
• Sliding door adjustment
• Removing the rear door lock
• Removing the dashboard

Heating and ventilation system

• Design description
• Heater tap removal
• Replacing the heater radiator
• Removing the heating and ventilation control unit
• Heater removal
• Heater disassembly
• Replacing electronic fan speed control
• Replacing micromotor gearboxes of the drive of the distribution flaps
• Removing and disassembling the additional heater
• Removing the heater pump

Applications

• Repair tools
• Layout of rolling bearings
• Rolling bearings
• Reinforced rubber cuffs for shafts (oil seals)
• Applicable fuels, lubricants and operating fluids
• Lamps used in the car
• Tightening torques for threaded connections

Gazelle Business electrical equipment diagrams

• Engine management system wiring harness wiring diagram
• Front wiring harness wiring diagram
• Instrument panel wiring harness wiring diagram
• Instrument panel wiring harness wiring diagram
• Anti-lock brake system wiring harness wiring diagram
• Rear wiring harness wiring diagram

Customers reviews