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GAS 2705/3302 Gazelle until 2009, repair e-manual (in Russian)

GAS 2705/3302 Gazelle until 2009, repair e-manual (in Russian)
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Only original manuals
Available immediately after payment
Full compliance with the paper edition
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Publisher: © "Za Rulem"
ISBN: 978-5-9698-0371-8
Number of pages: 819
Format: file PDF

About the manual

Engine type: UMZ-4216 ZMZ-40522

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Za Rulem
Categories: Gaz , GAZ , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Za Rulem"
ISBN: 978-5-9698-0371-8
Number of pages: 819
Format: file PDF

About the manual

Engine type: UMZ-4216 ZMZ-40522

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Content

Background

  • Technical description
  • Passport data of cars
  • Maintenance and repair safety

Diagnosis of gazelle malfunctions

  • Engine and its systems
  • Clutch
  • Transmission
  • PTO, rear axle, chassis, steering and brake system
  • Cab & body
  • Rechargeable battery
  • Generator
  • Starter
  • Lighting & signaling

UMZ-4216 Engine

  • Design description
  • Checking the oil level in the crankcase of the engine crankcase
  • Oil and oil filter replacement
  • Adjustment of thermal gaps in the valve actuator
  • Removing the receiver
  • Removal of intake pipe and exhaust manifold
  • Removing the emergency oil pressure sensor sensor
  • Replacing the cylinder head cover gasket
  • Removing and disassembling the axis of the rocker arm
  • Replacing oil reflector caps
  • Removing the pusher box covers
  • Removing the cylinder head
  • Disassembly and assembly of the cylinder head
  • Replacing the crankshaft front seal
  • Replacing the crankshaft rear oil seal
  • Removing the pallet pallet
  • Oil pump removal and disassembly
  • Dismantling of connecting rod and piston group by car
  • Removing the fan drive belt tensioner
  • Replacing power bearing supports
  • Removing and installing the engine
  • Disassembly and assembly of the engine

Engine management system UMZ-4216

  • Design description
  • Removing the electronic control unit
  • Removing the crankshaft position sensor
  • Phase sensor removal
  • Throttle position sensor removal
  • Removal of the inlet pressure and intake air temperature sensor
  • Removing the coolant temperature sensor
  • Detonation sensor removal
  • Removing a rough road sensor
  • Removing the speed ​​sensor and its drive
  • Removal of oxygen concentration control sensor
  • Removal of the oxygen concentration diagnostic sensor
  • Ignition coil removal
  • Checking and replacing spark plugs

UMZ-4216 engine power system

  • Design description
  • Removing the fuel tank
  • Removing and disassembling the fuel module
  • Removal of fuel rail and injectors
  • Idling regulator removal
  • Removing the throttle assembly
  • Throttle drive replacement
  • Removal of the solenoid purge valve adsorber
  • Removing the adsorber

UMZ-4216 engine cooling system

  • Design description
  • Fan drive belt condition check
  • Replacing the fan drive belt
  • Generator drive belt and coolant pump status check
  • Alternator drive belt and coolant pump replacement
  • Coolant replacement
  • Removing and checking the thermostat
  • Removing the radiator
  • Removing the fan impeller
  • Removing the fan switch electromagnetic clutch
  • Removing the coolant pump
  • Removing the expansion tank

The exhaust system of the UMZ-4216 engine

  • Design description
  • Removal of the receiving pipe
  • Replacing the muffler
  • Exhaust pipe replacement

ZMZ-40522 engine

  • Design description
  • Oil and oil filter replacement
  • Oil pressure sensors removal
  • Removing the receiver
  • Inlet pipeline removal
  • Removal of the exhaust manifold
  • Replacing the crankshaft front seal
  • Replacing the crankshaft rear oil seal
  • Removal and installation of hydraulic loaders
  • Camshaft removal
  • Replacing pushers
  • Removing and installing cylinder head
  • disassembly and assembly of the cylinder head
  • Valve lapping
  • Disassembly of the valve actuator
  • Disassembling the oil pump drive
  • Replacing the power support front supports
  • Removing the oil cooler
  • Removing the engine from the car
  • Disassembly and assembly of the engine

Engine control system ZMZ-40522

  • Design description
  • Engine control system malfunction codes
  • Relays and fuses of the control system
  • Removing the electronic engine control unit
  • Removing the crankshaft position sensor
  • Removing the mass air flow sensor
  • Checking and replacing the throttle position sensor
  • Phase sensor removal
  • Detonation sensor removal and inspection
  • Removing and checking the coolant temperature sensor
  • Removal of the air temperature sensor in the inlet pipeline
  • Checking and removing ignition coils
  • Checking and replacing spark plugs

ZMZ-40522 engine power system

  • Design description
  • Replacing the air filter replacement element
  • Replacing the fuel filter
  • Throttle drive adjustment
  • Fuel system pressure check
  • Removal of fuel rail and injectors
  • Nozzle check
  • Replacing the fuel pressure regulator
  • Throttle drive replacement
  • Idling regulator removal and inspection
  • Removing the fuel module
  • Fuel pump replacement
  • Replacing the fuel level meter sensor
  • Removing the throttle assembly

ZMZ-40522 engine cooling system

  • Design description
  • Coolant replacement
  • Removing the coolant pump
  • Removing and checking the thermostat
  • Removing the engine cooling system expansion tank
  • Removing the radiator
  • Replacing and adjusting the drive belt tension of the auxiliary units
  • Replacing the temperature sensor and coolant overheating sensors

Clutch

  • Design description
  • Pumping of the clutch shut-off hydraulic actuator and replacement of the working fluid
  • Removing the hydraulic master cylinder
  • Removing the hydraulic drive cylinder
  • Replacing the hydraulic hose
  • Clutch crankcase removal (engine ZMZ-40522)
  • Clutch crankcase removal (UMZ-4216 engine)
  • Clutch pressure and slave disc removal

Transmission

  • Design description
  • Oil change
  • Primary shaft bearing replacement
  • Replacing the cuffs
  • Replacing the reverse light switch
  • Removing the gearbox
  • Disassembly of the gearbox

Cardan gear

  • Design description
  • Inspection, inspection and lubrication of the driveshaft
  • Removing the PTO
  • Disassembly of the PTO
  • Disassembling the universal joint

Rear bridge

  • Design description
  • Removing the rear wheels
  • Gear oil change
  • Shaft removal
  • Wheel bearing adjustment
  • Drive gear cuff replacement
  • Wheel bearing and shaft seal replacement
  • Removing the rear axle
  • Rear axle disassembly
  • Rear axle assembly and main gear adjustment

Front suspension

  • Design description
  • Removing the front wheel
  • Oil seal grease
  • Front wheel bearing adjustment
  • Front wheel hub bearing replacement
  • Removing, disassembling the spring and replacing it with rubber hinges
  • Replacing the shock absorber
  • Removing the front axle
  • Disassembling the pin connection

Rear suspension

  • Design description
  • Removing, disassembling the spring and replacing it with rubber hinges
  • Replacing the shock absorber
  • Removal of rubber cushions for additional springs

Steering

  • Design description
  • Steering column adjustment
  • Topping the oil in the crankcase
  • lubrication of the cardan shaft joints
  • Checking the technical condition of the steering
  • Removing and disassembling the steering column
  • Removing the steering gear without power steering
  • Steering without adjusting the power steering
  • Steering pump drive belt condition check
  • Steering pump power belt replacement
  • topping up the oil in the hydraulic booster system
  • Oil and filter element replacement
  • Pumping the steering hydraulic system
  • Removing the hydraulic pump
  • rinsing the hydraulic pump pump valves
  • Pump cuff replacement
  • Replacement of rotor, stator and pump seals
  • Removing the steering gear with the power steering
  • Adjustment of the steering mechanism with the hydraulic booster
  • Replacing the power hose hoses
  • Replacement of steering rods and their joints
  • Front wheel alignment

Brake system

  • Design description
  • Pumping the brake system, replacing the brake fluid
  • Replacing front wheel brake pads
  • Front wheel brake replacement
  • Replacing the brake disc
  • Replacing the front brake hose
  • Replacing the brake drum and rear wheel brake pads
  • Rear wheel brake cylinder replacement
  • Replacing the rear brake hose
  • Removing the master brake cylinder
  • Vacuum amplifier replacement
  • Removing the pedal knot
  • Adjustment and replacement of the pressure regulator
  • Adjusting the parking brake actuator
  • Parking brake drive cable replacement
  • Disassembling the parking brake mechanism
  • Replacing wheel speed ​​sensors
  • Replacing ABS hydraulic unit

Electrical equipment

  • Design description
  • Replacing fuses
  • Rechargeable battery
  • Replacing the battery switch
  • Generator
  • Generator removal and disassembly 3212.3771
  • Removal of generator 3282m.3771
  • Demolition of generator 3282m.3771
  • Starter removal and verification
  • Disassemble the starter
  • Lighting, light and sound alarms
  • Replacing the headlamp lamp
  • Removing the headlamp
  • Adjusting headlights
  • Removing lateral turn signal, lamp replacement
  • Replacing the brake signal switch
  • Replacing the lamp, rear lamp removal
  • Removing the license plate light, replacing the lamp
  • Replacement of cabin and cabin lighting, ceiling removal
  • Windscreen wiper and windshield washer
  • Wiper removal & disassembly
  • Control devices
  • Removing the instrument cluster, replacing the lamps

Frame, cabin, body

  • Design description
  • Removing the front bumper
  • Removing the radiator lining grid
  • Removing the radiator panel front
  • Removing the bonnet lock and its drive
  • Removing the top panel of the radiator lining
  • Removing the front fender
  • Removing the rear exterior mirror
  • Windshield replacement
  • Removing the windshield rack upholstery
  • Adjusting and removing the driver's seat
  • Removal of passenger seats
  • Removing the front seat belts
  • Removing the seat belts of the second row of seats
  • Removal of the sun visor
  • Removing the door handle
  • Removing the center rack upholstery
  • Front door trim removal
  • Removing the front door lock
  • Front door glass replacement
  • Window lift removal
  • Removing the front door
  • Removing the sliding door trim
  • Removing the sliding door lock
  • Replacing the sliding door and side windows.
  • Removing the sliding door and dismantling its movement mechanism
  • Removing the sliding door mechanisms
  • Adjustable sliding door
  • Removing the cab floor
  • Removing ceiling upholstery
  • Removing the cabin partition
  • Removing the rear door lock
  • Removing the rear door
  • Removing the rear bumper
  • Removal of the fuel filler filler hatch
  • Removing and disassembling the dashboard

Ventilation and heating system

  • Design description
  • Replacement of the heater tap
  • Removing the main heater radiator
  • Replacing the main heater fan and resistor
  • Removing the heating and ventilation control panel
  • Removing the main heater
  • Disassembly of the main heater

Applications

  • Repair tools
  • Tightening torques for threaded connections
  • Arrangement of rolling bearings
  • Rolling bearings
  • Rubber reinforced seals (oil seals)
  • Fuel, lubricants, and service fluids used
  • Car lamps

Schemes of electrical equipment (wiring diagrams) Gazelle

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Customers reviews

Очень порадовали. Книга понравилась.Без нее разобраться с купленной машиной было сложно. Но пришла книга и я стал разбираться. Очень все написано доступно. Спасибо.