GAS 2705 / 3302 Gazelle with engines 2.3 / 2.5 / 2.89 liters, repair e-manual (in Russian)
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Publisher: © "Za Rulem"
ISBN: 978-5-96980-264-3
Number of pages: 320
Format: file PDF
About the manual
Engine type: ZMZ-4026/4025/4061/4063 / UMZ 4215 / 4215С
Engine capacity: 2.3 / 2.5 / 2.89 l.
Power: 100/90/110/103 hp
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Za Rulem"
ISBN: 978-5-96980-264-3
Number of pages: 320
Format: file PDF
About the manual
Engine type: ZMZ-4026/4025/4061/4063 / UMZ 4215 / 4215С
Engine capacity: 2.3 / 2.5 / 2.89 l.
Power: 100/90/110/103 hp
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Content
General information
- Vehicle specifications
Repair safety instructions
Engine UMZ-4215.10
- Design features
- Removing the engine mudguard
- Changing the oil and oil filter
- Replacing the cylinder head gasket
- Adjustment of thermal clearances in the valve actuator
- Removing the oil pan
- Replacing the front cuff of the crankshaft
- Removing the oil cooler
- Replacing lubrication sensors
- Removing and disassembling the oil pump
- Removing the intake manifold, exhaust manifold and replacing the gaskets
- Powertrain support replacement
- Removing the axis of the rocker arm and rod pushers
- Removing the cylinder head and replacing its gasket
- Replacing valve stem seals
- Dismantling the cylinder head
- Replacing the rear cuff of the crankshaft
- Removing the UMZ-4215 engine
- Removing the engine assembly with attachments
- Removing the engine with partial disassembly
- Engine disassembly
- Assembly of the connecting rod and piston group
- Engine assembly
Engine ZMZ-402
- design features
- Features of maintenance and repair of the ZMZ-402 engine
- Changing the oil and oil filter
- Engine repair
- Assembly of the ZMZ-402 engine
- Dismantling the oil pump
Engine ZMZ-406
- Design Features
- Changing the oil and oil filter
- Replacing oil pressure sensors
- Intake manifold removal
- Replacing the front cuff of the crankshaft
- Replacing the rear cuff of the crankshaft
- Replacing the front engine mounts
- Camshaft replacement
- Replacing hydraulic pushers
- Removing and installing hydraulic tensioners
- Removing hydraulic tensioners
- "Charging" hydraulic tensioners
- "Discharge" of hydraulic tensioners
- Dismantling the timing gear
- Dismantling the oil pump drive
- Removing the cylinder head
- Dismantling and repair of the cylinder head
- Lapping valves
- Engine removal
- Removing the engine assembly with attachments
- Removing the engine with partial disassembly
- Engine disassembly
- Dismantling the crankshaft
- Removing the oil pan
- Dismantling the cylinder head cover
- Dismantling the oil pump
- Assembly of the connecting rod and piston group
- Engine assembly
Power system
- Design features
- Replacing the air filter element
- Removing and disassembling the filter sump
- Replacing the filter element of the fine filter
- Removing and disassembling the fuel fine filter
- Removing the fuel gauge and fuel intake gauge
- Removing the fuel tank
- Removing the fuel filter strainer
- Removing and disassembling the fuel pump
- Removing the fuel pump engine ZMZ-4063
- Removing the air filter housing
Carburetor K-151
- Design Features
- Removing the carburetor fuel filter
- Carburetor drive adjustment
- Idle adjustment
- Fuel level adjustment
- Carburetor removal
- Trigger adjustment
- Dismantling the carburetor
Forced idle economizer system
- Removing and checking the solenoid valve of the EPPC system
- Checking and replacing the control unit of the EPHX system
- Adjustment of the microswitch of the EPHX system
Exhaust gas recirculation system
- Removing the thermal vacuum switch and recirculation valve
Engine cooling system
- Design features
Engine cooling system UMZ-4215, ZMZ-402
- Coolant replacement
- Replacing and adjusting the tension of the drive belts of the units
- Replacing idler pulley bearings
- Replacement of coolant temperature sensors (UMZ-4215)
- Removing and checking the thermostat
- Removing the radiator
- Coolant pump replacement
- Fan bearing replacement
- Replacing the expansion tank
Engine cooling system ZMZ-406
- Coolant replacement
- Replacing and adjusting the drive belt tension
- Replacing the idler pulley and the drive belt tensioning mechanism of auxiliary units
- Replacing temperature gauge and coolant overheat warning sensors
- Checking the thermostat in a car
- Removing and checking the thermostat
- Removing the engine radiator
- Coolant pump replacement
- Replacing the thermostat
Exhaust system
- Design features
- Replacing the silencer and resonator
- Replacing the exhaust pipes
Diaphragm clutch
- Design features
Spring clutch
- Design features
- Bleeding hydraulic clutch and replacing the working fluid
- Removing the hydraulic master cylinder
- Removing hydraulic drive cylinder
- Replacing the hydraulic hose
- Removing the clutch housing (engine ZMZ-406)
- Clutch disassembly
Gearbox
- Design features
- Oil change
- Replacing a speedometer drive
- Replacing front input shaft bearing
- Cuff replacement
- Replacing the reversing light switch
- Gearbox Removal
- Gearbox disassembly
Cardan transmission
- Design features
- Inspection, inspection and lubrication of the driveline
- Removing the driveline
- Disassembling the driveline
- Dismantling the universal joint
Rear axle
- Design features
- Removing the rear wheels
- Gearbox oil change
- Removing popooshi
- Wheel Bearing Adjustment
- Drive cuff replacement
- Replacing wheel bearings and axle cups
- Removing the rear axle
- Dismantling the rear axle
- Assembling the rear axle and adjusting the final drive
Front suspension
- Design features
- Removing the front wheel
- Pivot joint grease
- Front wheel bearing adjustment
- Replacing bearings and front wheel hub cuffs
- Removing, disassembling the spring and replacing its rubber-metal hinges
- Replacing the rubber buffer
- Shock absorber replacement
- Removing the front axle
- Pivot joint disassembly
Rear suspension
- Design description
- Removing, disassembling the spring and replacing its rubber-metal hinges
- Shock Absorber Replacement
- Removing rubber cushions for additional springs
Steering
- Design features
- Steering column adjustment
- Topping up the steering oil sump
- Lubricating cardan shaft swivel joints
- Checking the technical condition of the steering
- Removing and disassembling the steering column
- Steering gear removal
- Steering adjustment
- Replacing steering rods and their hinges
- Front wheel alignment
Brake system
- Design features
- Bleeding the brake system, replacing the brake fluid
- Replacing the brake pads of the front wheel
- Replacing the brake caliper front wheel
- Replacing the brake disc
- Replacing the front brake hose
- Replacing the brake drum and rear wheel pads
- Replacing the brake cylinder on the rear wheels
- Replacing the rear brake hose
- Removing the brake master cylinder
- Replacing the brake master cylinder linings
- Replacing the vacuum booster
- Removing the foot switch
- Adjusting and replacing the pressure regulator
- Regulator adjustment
- Regulator replacement
- Adjustment of the parking brake actuator
- Replacing parking brake cables
- Dismantling the parking brake mechanism
Electrical equipment
- Design features
- Checking electrical circuits
- Check for dead circuits
- Checking live electrical circuits
- Fuse replacement
- Replacing central fuses for the vehicle electrical system
- Replacing fuses for electrical circuits
- Battery
- Replacing the battery switch
- Engine Generator ZMZ-402, UMZ-4215
- Checking the generator on the car
- Removal and repair of the generator
- Replacing voltage regulator and generator brush holder
- Starter
- Design features
- Removing the starter from the engine
- Starter Relay Replacement
- Dismantling and checking the starter
The ignition system of engines ZMZ-402 and UMZ-4215
- Design features
- Replacing the ignition switch
- Ignition timing
- Replacing the slider and distributor cap
- Removing the distributor
- Disassembly of the distributor sensor
- Replacing the ignition coil
- Switch replacement
- Replacing spark plugs
Lighting, light and sound alarms
- Replacement of lamps, removal of a headlight
- Headlight adjustment
- Replacing headlamp and control unit
- Replacing the central light switch
- Replacing the direction indicator relay
- Replacing the lamp, removing the front direction indicator
- Replacing the lamp, removing the side direction indicator
- Replacing the brake light switch
- Replacing the alarm switch
- Removing the interior and rear fog light switches
- Replacement of lamps, removal of a back lamp
- Removing the license plate light, replacing the lamp
- Removing the lights of the cabin and the ceiling of the cargo compartment
- Removing and adjusting the horn
- Gearshift paddles
- Replacing the shift paddles
- Windshield wiper and washer
- Removing and disassembling the wiper, replacing its relay
- Removing the windshield washer
- Removing the electric pump
- Nozzle removal
Testing devices
- Removing instrument cluster, replacing lamps
- Checking control instruments and sensors
- Oil pressure gauge
- Coolant temperature gauge
- Fuel gauge
- Speedometer
- Voltmeter
Features of electrical equipment of cars with an engine ZMZ-406
- Generator
- Checking the generator on the car
- Removal and repair of the generator
- Alternator voltage regulator replacement
The ignition system of engines ZMZ-4061, -4063
- Control unit (controller)
- Operating mode
- Diagnostic information output mode
- Diagnostic equipment mode
- Trouble code removal mode
- Sync sensor
- Knock sensor
- Coolant temperature sensor
- Absolute pressure sensor
- Ignition coils
- High voltage wires and candle tips
- Checking and replacing the synchronization sensor
- Removing and checking the knock sensor
- Removing and checking the temperature sensor
- Checking and replacing ignition coils
- Checking wires and candle tips
- Removing the spark plugs
- Removing and checking the absolute pressure sensor
Frame, cab, body
- Design features
- Removing the front bumper
- Removing the radiator grill
- Removing the upper radiator trim panel
- Removing the hood lock and its drive
- Removing the hood
- Front wing removal
- Removing the exterior rearview mirror
- Replacing the windshield
- Removing the upholstery of the windshield strut
- Adjusting and removing the driver's seat
- Removing passenger seats
- Removing seat belts
- Removing the front seat belts
- Removing seat belts of the second row of seats
- Removing the sun visor
- Removing the dashboard
- Removing the door handle
- Upholstering the center pillar
- Removing the front door trim
- Removing the front door lock
- Replacing the front door glass
- Power window removal
- Removing the front door
- Removing the door trim
- Removing the sliding door lock
- Replacing the sliding door and side window panes
- Removing the sliding door and disassembling the mechanism for moving it
- Removing the sliding door mechanisms
- Sliding door adjustment
- Door height adjustment
- Depth adjustment of the door
- Removing the cab floor
- Removing the upholstery
- Removing the cab partition
- Removing the rear door lock
- Removing the lock on the right rear door
- Removing the left rear door lock
- Removing the back door
- Removing the rear bumper
- Removing the filler cap on the fuel tank
Ventilation and heating system
- Design features
- Replacing the heater tap
- Removing the main heater radiator
- Removing the electric heater for the main heater
- Removing the main heater
- Dismantling the main heater
- Removing the fan motor for the auxiliary heater
- Removing an additional heater radiator
- Removing the auxiliary heater electric pump
- Design changes since 2003
Engine ZMZ-40522
- Design features
- Intake manifold removal
- Dismantling the timing gear
- Removing the oil cooler
- Coolant replacement
- Removing the expansion tank of the engine cooling system
Engine management system ZMZ-40522
- Design features
- Engine control module
- Engine control fault codes
- Control relays and fuses
- Replacing the engine control module
- Replacing the mass air flow sensor
- Checking and replacing the throttle position sensor
- Camshaft position sensor
- Intake manifold air temperature sensor
Engine power system ZMZ-40522
- Design description
- Replacing the air filter element
- Replacing the fuel filter
- Throttle actuator adjustment
- Checking the pressure in the fuel system
- Removing the fuel rail and injectors
- Injector testing
- Pressure regulator replacement
- Removing the receiver
- Replacing the throttle cable
- Removal and check of the regulator of idling
- Removing the fuel module
- Replacing the fuel pump
- Replacing the fuel gauge gauge
- Throttle removal
Upgraded gearbox
- Description of design changes
- Gearbox disassembly
Anti-lock braking system (ABS)
- Design features
- Bleeding the brake system
- Replacing wheel speed sensors
- Replacing the valve body ABS
Electrical equipment
- Design Features
- Removing and disassembling the 3212.3771 generator
- Fuse protected circuits
- Replacing the headlight bulbs
- Removing the headlight
- Headlight adjustment
- Removing instrument cluster, replacing lamps
- Removing the side direction indicator, replacing the lamp
- Replacing the backlight for the heating and ventilation control panel
- Speed sensor replacement
Ventilation and heating system
- Design features
- Replacing the heater tap
- Removing the main heater radiator
- Replacing the electric fan and resistor of the main heater
- Removing the heating and ventilation control panel
- Removing the main heater
- Dismantling the main heater
Body
- Design description
- Removing and disassembling the instrument panel
- Removing the radiator grill
- Removing the front panel of the radiator lining
- Front wing removal
- Removing the exterior rearview mirror
- Removing the upper radiator trim panel
Diagnostics of malfunctions
- Diagnostics of malfunctions of the engine and its systems
- Clutch fault diagnosis
- Gearbox diagnostics
- Power Steering Diagnostics
- Diagnostics of malfunctions of the driveline, rear axle, chassis, steering (except for the hydraulic booster) and brake system
- Diagnostics of cab and body malfunctions
- Battery diagnostics
- Diagnostics of malfunctions of the generator
- Lighting and light alarm
Applications
- Tools used besides staffing
- Layout of rolling bearings
- Rolling bearings
- Balloons. Reinforced rubber rollers, cuffs for shafts (oil seals)
- Lamps used in the car
- Tightening torques for threaded connections
- Applicable fuels, oils and fluids
- Electrical circuit of a car with engines ZMZ-402, UMZ-4215 (old-style instrument panel)
- The electrical circuit of cars with engines ZMZ-4061, -4063 (instrument panel of the old model)
- The electrical circuit of vehicles with an engine ZMZ-4063 (dashboard of a new sample)
- The electrical circuit of vehicles with an UMZ-4215 engine (a new type of instrument panel)
- The electrical circuit of vehicles with engines UMZ-4216, ZMZ-40522 (a new type of instrument panel)
- Diagram of a microprocessor ignition system for engines ZMZ-4061, -4063
- Electrical diagram of the anti-lock brake system
- The scheme of the engine control system ZMZ-40522, UMZ-4216
Customers reviews
from Геннадий on 09/07/2019
Качество книги хорошее, качество краски хорошее, картинки не смазаны. Очень подробное содержание. Книга отличная
