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GAS 2705 / 3302 Gazelle with engines 2.3 / 2.5 / 2.89 liters, repair e-manual (in Russian)

GAS 2705 / 3302 Gazelle with engines 2.3 / 2.5 / 2.89 liters, repair e-manual (in Russian)
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Publisher: © "Za Rulem"
ISBN: 978-5-96980-264-3
Number of pages: 254
Format: file PDF

About the manual

Engine type: ZMZ-4026/4025/4061/4063 / UMZ 4215 / 4215С

Engine capacity: 2.3 / 2.5 / 2.89 l.

Power: 100/90/110/103 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Za Rulem
Categories: Gaz , GAZ
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Za Rulem"
ISBN: 978-5-96980-264-3
Number of pages: 254
Format: file PDF

About the manual

Engine type: ZMZ-4026/4025/4061/4063 / UMZ 4215 / 4215С

Engine capacity: 2.3 / 2.5 / 2.89 l.

Power: 100/90/110/103 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Content

General information

  • Vehicle specifications

Repair safety instructions

Engine UMZ-4215.10

  • Design features
  • Removing the engine mudguard
  • Changing the oil and oil filter
  • Replacing the cylinder head gasket
  • Adjustment of thermal clearances in the valve actuator
  • Removing the oil pan
  • Replacing the front cuff of the crankshaft
  • Removing the oil cooler
  • Replacing lubrication sensors
  • Removing and disassembling the oil pump
  • Removing the intake manifold, exhaust manifold and replacing the gaskets
  • Powertrain support replacement
  • Removing the axis of the rocker arm and rod pushers
  • Removing the cylinder head and replacing its gasket
  • Replacing valve stem seals
  • Dismantling the cylinder head
  • Replacing the rear cuff of the crankshaft
  • Removing the UMZ-4215 engine
  • Removing the engine assembly with attachments
  • Removing the engine with partial disassembly
  • Engine disassembly
  • Assembly of the connecting rod and piston group
  • Engine assembly

Engine ZMZ-402

  • design features
  • Features of maintenance and repair of the ZMZ-402 engine
  • Changing the oil and oil filter
  • Engine repair
  • Assembly of the ZMZ-402 engine
  • Dismantling the oil pump

Engine ZMZ-406

  • Design Features
  • Changing the oil and oil filter
  • Replacing oil pressure sensors
  • Intake manifold removal
  • Replacing the front cuff of the crankshaft
  • Replacing the rear cuff of the crankshaft
  • Replacing the front engine mounts
  • Camshaft replacement
  • Replacing hydraulic pushers
  • Removing and installing hydraulic tensioners
  • Removing hydraulic tensioners
  • "Charging" hydraulic tensioners
  • "Discharge" of hydraulic tensioners
  • Dismantling the timing gear
  • Dismantling the oil pump drive
  • Removing the cylinder head
  • Dismantling and repair of the cylinder head
  • Lapping valves
  • Engine removal
  • Removing the engine assembly with attachments
  • Removing the engine with partial disassembly
  • Engine disassembly
  • Dismantling the crankshaft
  • Removing the oil pan
  • Dismantling the cylinder head cover
  • Dismantling the oil pump
  • Assembly of the connecting rod and piston group
  • Engine assembly

Power system

  • Design features
  • Replacing the air filter element
  • Removing and disassembling the filter sump
  • Replacing the filter element of the fine filter
  • Removing and disassembling the fuel fine filter
  • Removing the fuel gauge and fuel intake gauge
  • Removing the fuel tank
  • Removing the fuel filter strainer
  • Removing and disassembling the fuel pump
  • Removing the fuel pump engine ZMZ-4063
  • Removing the air filter housing

Carburetor K-151

  • Design Features
  • Removing the carburetor fuel filter
  • Carburetor drive adjustment
  • Idle adjustment
  • Fuel level adjustment
  • Carburetor removal
  • Trigger adjustment
  • Dismantling the carburetor

Forced idle economizer system

  • Removing and checking the solenoid valve of the EPPC system
  • Checking and replacing the control unit of the EPHX system
  • Adjustment of the microswitch of the EPHX system

Exhaust gas recirculation system

  • Removing the thermal vacuum switch and recirculation valve

Engine cooling system

  • Design features

Engine cooling system UMZ-4215, ZMZ-402

  • Coolant replacement
  • Replacing and adjusting the tension of the drive belts of the units
  • Replacing idler pulley bearings
  • Replacement of coolant temperature sensors (UMZ-4215)
  • Removing and checking the thermostat
  • Removing the radiator
  • Coolant pump replacement
  • Fan bearing replacement
  • Replacing the expansion tank

Engine cooling system ZMZ-406

  • Coolant replacement
  • Replacing and adjusting the drive belt tension
  • Replacing the idler pulley and the drive belt tensioning mechanism of auxiliary units
  • Replacing temperature gauge and coolant overheat warning sensors
  • Checking the thermostat in a car
  • Removing and checking the thermostat
  • Removing the engine radiator
  • Coolant pump replacement
  • Replacing the thermostat

Exhaust system

  • Design features
  • Replacing the silencer and resonator
  • Replacing the exhaust pipes

Diaphragm clutch

  • Design features

Spring clutch

  • Design features
  • Bleeding hydraulic clutch and replacing the working fluid
  • Removing the hydraulic master cylinder
  • Removing hydraulic drive cylinder
  • Replacing the hydraulic hose
  • Removing the clutch housing (engine ZMZ-406)
  • Clutch disassembly

Gearbox

  • Design features
  • Oil change
  • Replacing a speedometer drive
  • Replacing front input shaft bearing
  • Cuff replacement
  • Replacing the reversing light switch
  • Gearbox Removal
  • Gearbox disassembly

Cardan transmission

  • Design features
  • Inspection, inspection and lubrication of the driveline
  • Removing the driveline
  • Disassembling the driveline
  • Dismantling the universal joint

Rear axle

  • Design features
  • Removing the rear wheels
  • Gearbox oil change
  • Removing popooshi
  • Wheel Bearing Adjustment
  • Drive cuff replacement
  • Replacing wheel bearings and axle cups
  • Removing the rear axle
  • Dismantling the rear axle
  • Assembling the rear axle and adjusting the final drive

Front suspension

  • Design features
  • Removing the front wheel
  • Pivot joint grease
  • Front wheel bearing adjustment
  • Replacing bearings and front wheel hub cuffs
  • Removing, disassembling the spring and replacing its rubber-metal hinges
  • Replacing the rubber buffer
  • Shock absorber replacement
  • Removing the front axle
  • Pivot joint disassembly

Rear suspension

  • Design description
  • Removing, disassembling the spring and replacing its rubber-metal hinges
  • Shock Absorber Replacement
  • Removing rubber cushions for additional springs

Steering

  • Design features
  • Steering column adjustment
  • Topping up the steering oil sump
  • Lubricating cardan shaft swivel joints
  • Checking the technical condition of the steering
  • Removing and disassembling the steering column
  • Steering gear removal
  • Steering adjustment
  • Replacing steering rods and their hinges
  • Front wheel alignment

Brake system

  • Design features
  • Bleeding the brake system, replacing the brake fluid
  • Replacing the brake pads of the front wheel
  • Replacing the brake caliper front wheel
  • Replacing the brake disc
  • Replacing the front brake hose
  • Replacing the brake drum and rear wheel pads
  • Replacing the brake cylinder on the rear wheels
  • Replacing the rear brake hose
  • Removing the brake master cylinder
  • Replacing the brake master cylinder linings
  • Replacing the vacuum booster
  • Removing the foot switch
  • Adjusting and replacing the pressure regulator
  • Regulator adjustment
  • Regulator replacement
  • Adjustment of the parking brake actuator
  • Replacing parking brake cables
  • Dismantling the parking brake mechanism

Electrical equipment

  • Design features
  • Checking electrical circuits
  • Check for dead circuits
  • Checking live electrical circuits
  • Fuse replacement
  • Replacing central fuses for the vehicle electrical system
  • Replacing fuses for electrical circuits
  • Battery
  • Replacing the battery switch
  • Engine Generator ZMZ-402, UMZ-4215
  • Checking the generator on the car
  • Removal and repair of the generator
  • Replacing voltage regulator and generator brush holder
  • Starter
  • Design features
  • Removing the starter from the engine
  • Starter Relay Replacement
  • Dismantling and checking the starter

The ignition system of engines ZMZ-402 and UMZ-4215

  • Design features
  • Replacing the ignition switch
  • Ignition timing
  • Replacing the slider and distributor cap
  • Removing the distributor
  • Disassembly of the distributor sensor
  • Replacing the ignition coil
  • Switch replacement
  • Replacing spark plugs

Lighting, light and sound alarms

  • Replacement of lamps, removal of a headlight
  • Headlight adjustment
  • Replacing headlamp and control unit
  • Replacing the central light switch
  • Replacing the direction indicator relay
  • Replacing the lamp, removing the front direction indicator
  • Replacing the lamp, removing the side direction indicator
  • Replacing the brake light switch
  • Replacing the alarm switch
  • Removing the interior and rear fog light switches
  • Replacement of lamps, removal of a back lamp
  • Removing the license plate light, replacing the lamp
  • Removing the lights of the cabin and the ceiling of the cargo compartment
  • Removing and adjusting the horn
  • Gearshift paddles
  • Replacing the shift paddles
  • Windshield wiper and washer
  • Removing and disassembling the wiper, replacing its relay
  • Removing the windshield washer
  • Removing the electric pump
  • Nozzle removal

Testing devices

  • Removing instrument cluster, replacing lamps
  • Checking control instruments and sensors
  • Oil pressure gauge
  • Coolant temperature gauge
  • Fuel gauge
  • Speedometer
  • Voltmeter

Features of electrical equipment of cars with an engine ZMZ-406

  • Generator
  • Checking the generator on the car
  • Removal and repair of the generator
  • Alternator voltage regulator replacement

The ignition system of engines ZMZ-4061, -4063

  • Control unit (controller)
  • Operating mode
  • Diagnostic information output mode
  • Diagnostic equipment mode
  • Trouble code removal mode
  • Sync sensor
  • Knock sensor
  • Coolant temperature sensor
  • Absolute pressure sensor
  • Ignition coils
  • High voltage wires and candle tips
  • Checking and replacing the synchronization sensor
  • Removing and checking the knock sensor
  • Removing and checking the temperature sensor
  • Checking and replacing ignition coils
  • Checking wires and candle tips
  • Removing the spark plugs
  • Removing and checking the absolute pressure sensor

Frame, cab, body

  • Design features
  • Removing the front bumper
  • Removing the radiator grill
  • Removing the upper radiator trim panel
  • Removing the hood lock and its drive
  • Removing the hood
  • Front wing removal
  • Removing the exterior rearview mirror
  • Replacing the windshield
  • Removing the upholstery of the windshield strut
  • Adjusting and removing the driver's seat
  • Removing passenger seats
  • Removing seat belts
  • Removing the front seat belts
  • Removing seat belts of the second row of seats
  • Removing the sun visor
  • Removing the dashboard
  • Removing the door handle
  • Upholstering the center pillar
  • Removing the front door trim
  • Removing the front door lock
  • Replacing the front door glass
  • Power window removal
  • Removing the front door
  • Removing the door trim
  • Removing the sliding door lock
  • Replacing the sliding door and side window panes
  • Removing the sliding door and disassembling the mechanism for moving it
  • Removing the sliding door mechanisms
  • Sliding door adjustment
  • Door height adjustment
  • Depth adjustment of the door
  • Removing the cab floor
  • Removing the upholstery
  • Removing the cab partition
  • Removing the rear door lock
  • Removing the lock on the right rear door
  • Removing the left rear door lock
  • Removing the back door
  • Removing the rear bumper
  • Removing the filler cap on the fuel tank

Ventilation and heating system

  • Design features
  • Replacing the heater tap
  • Removing the main heater radiator
  • Removing the electric heater for the main heater
  • Removing the main heater
  • Dismantling the main heater
  • Removing the fan motor for the auxiliary heater
  • Removing an additional heater radiator
  • Removing the auxiliary heater electric pump
  • Design changes since 2003

Engine ZMZ-40522

  • Design features
  • Intake manifold removal
  • Dismantling the timing gear
  • Removing the oil cooler
  • Coolant replacement
  • Removing the expansion tank of the engine cooling system

Engine management system ZMZ-40522

  • Design features
  • Engine control module
  • Engine control fault codes
  • Control relays and fuses
  • Replacing the engine control module
  • Replacing the mass air flow sensor
  • Checking and replacing the throttle position sensor
  • Camshaft position sensor
  • Intake manifold air temperature sensor

Engine power system ZMZ-40522

  • Design description
  • Replacing the air filter element
  • Replacing the fuel filter
  • Throttle actuator adjustment
  • Checking the pressure in the fuel system
  • Removing the fuel rail and injectors
  • Injector testing
  • Pressure regulator replacement
  • Removing the receiver
  • Replacing the throttle cable
  • Removal and check of the regulator of idling
  • Removing the fuel module
  • Replacing the fuel pump
  • Replacing the fuel gauge gauge
  • Throttle removal

Upgraded gearbox

  • Description of design changes
  • Gearbox disassembly

Anti-lock braking system (ABS)

  • Design features
  • Bleeding the brake system
  • Replacing wheel speed sensors
  • Replacing the valve body ABS

Electrical equipment

  • Design Features
  • Removing and disassembling the 3212.3771 generator
  • Fuse protected circuits
  • Replacing the headlight bulbs
  • Removing the headlight
  • Headlight adjustment
  • Removing instrument cluster, replacing lamps
  • Removing the side direction indicator, replacing the lamp
  • Replacing the backlight for the heating and ventilation control panel
  • Speed ​​sensor replacement

Ventilation and heating system

  • Design features
  • Replacing the heater tap
  • Removing the main heater radiator
  • Replacing the electric fan and resistor of the main heater
  • Removing the heating and ventilation control panel
  • Removing the main heater
  • Dismantling the main heater

Body

  • Design description
  • Removing and disassembling the instrument panel
  • Removing the radiator grill
  • Removing the front panel of the radiator lining
  • Front wing removal
  • Removing the exterior rearview mirror
  • Removing the upper radiator trim panel

Diagnostics of malfunctions

  • Diagnostics of malfunctions of the engine and its systems
  • Clutch fault diagnosis
  • Gearbox diagnostics
  • Power Steering Diagnostics
  • Diagnostics of malfunctions of the driveline, rear axle, chassis, steering (except for the hydraulic booster) and brake system
  • Diagnostics of cab and body malfunctions
  • Battery diagnostics
  • Diagnostics of malfunctions of the generator
  • Lighting and light alarm

Applications

  • Tools used besides staffing
  • Layout of rolling bearings
  • Rolling bearings
  • Balloons. Reinforced rubber rollers, cuffs for shafts (oil seals)
  • Lamps used in the car
  • Tightening torques for threaded connections
  • Applicable fuels, oils and fluids
  • Electrical circuit of a car with engines ZMZ-402, UMZ-4215 (old-style instrument panel)
  • The electrical circuit of cars with engines ZMZ-4061, -4063 (instrument panel of the old model)
  • The electrical circuit of vehicles with an engine ZMZ-4063 (dashboard of a new sample)
  • The electrical circuit of vehicles with an UMZ-4215 engine (a new type of instrument panel)
  • The electrical circuit of vehicles with engines UMZ-4216, ZMZ-40522 (a new type of instrument panel)
  • Diagram of a microprocessor ignition system for engines ZMZ-4061, -4063
  • Electrical diagram of the anti-lock brake system
  • The scheme of the engine control system ZMZ-40522, UMZ-4216

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Качество книги хорошее, качество краски хорошее, картинки не смазаны. Очень подробное содержание. Книга отличная