GAZ 31105 Volga since 2004, repair e-manual (in Russian)
About the manual
Engine type: ZMZ-4062
Engine capacity: 2.3i l.
Power: 130 hp
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
About the manual
Engine type: ZMZ-4062
Engine capacity: 2.3i l.
Power: 130 hp
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Content
General information
- Vehicle specifications
- Basic data for adjustments and control
- Vehicle data sheet
Controls and instruments
- Location of controls and appliances
- Location of controls on the floor tunnel lining and front seat adjustment controls
- Key switch block and heating and ventilation control panel
- Instrument cluster
Safety precautions for maintenance and repair
Engine
- Design description
- Changing the oil and oil filter
- Adjusting the tension and replacing the auxiliary drive belt
- Replacing the tension pulley of the auxiliary drive belt
- Replacing the front cuff of the crankshaft
- Replacing the rear cuff of the crankshaft
- Removing the oil cooler
- Removing the tap and oil cooler hoses
- Replacing the intake manifold
- Replace exhaust gaskets
- Camshaft removal
- Replacing hydraulic pushers
- Removing and installing hydraulic tensioners
- Dismantling the timing gear
- Dismantling the oil pump drive
- Removing and repairing the cylinder head
- Powertrain support replacement
- Engine removal
- Engine repair
Engine management system
- Design description
- Engine management system diagnostics
- Replacing engine control relay and fuses
- Replacing the engine control module
- Checking and replacing the synchronization sensor
- Checking and replacing the camshaft position sensor
- Checking and replacing the throttle position sensor
- Replacing the mass air flow sensor
- Checking and replacing the coolant temperature sensor
- Checking and replacing the intake air temperature sensor
- Check and replace knock sensor
- Replacing spark plugs
- Checking and replacing high voltage wires
- Checking and replacing ignition coils
Power system
- Design description
- Replacing the air filter element
- Replacing the fuel filter
- Replacing the fuel intake filter
- Throttle actuator adjustment
- Checking fuel pressure
- Removing the fuel pump and fuel gauge sender
- Removing the fuel tank
Exhaust system
- Design description
- Replacing suspension components for exhaust system
- Replacing exhaust system components
Engine cooling system
- Design description
- Coolant replacement
- Replacing the coolant drain cock
- Replacing temperature gauge sensors and coolant overheat warning lamp
- Removing the expansion tank
- Checking and replacing the thermostat
- Replacing the sensor for turning on the electric fan
- Removing the electric fan
- Removing the radiator
- Coolant pump replacement
Grip
- Design description
- Clutch release adjustment
- Bleeding hydraulic clutch and replacing the working fluid
- Replacing the hydraulic hose
- Replacing the hydraulic master cylinder
- Replacing hydraulic drive cylinder
- Replacing the clutch release fork
- Replacing the slave and master drives
Gearbox
- Design description
- Oil change
- Replacing extension cuffs
- Gearbox removal
- Replacing input shaft seal
- Replacing front input shaft bearing
- Gearbox repair
Cardan transmission
- Design description
- Grease cardan joints
- Removing the driveline
- Cardan repair
Rear axle
- Design description
- Axle bearing lubrication
- Oil change
- Axle removal
- Replacing the axle sleeve
- Replacing the final drive gear cuff
- Rear axle repair
- Main gear adjustment for tooth contact stain
- Removing the rear axle
Front suspension
- Design description
- Front wheel alignment
- Wheel bearing adjustment
- Shock absorber replacement
- Replacing the upper ball joint
- Replacing the lower ball joint
- Spring replacement
- Removing the upper arm
- Removing the lower arm
- Replacing the anti-roll bar
- Removing the anti-roll bar
- Replacing the hub bearings
Rear suspension
- Design description
- Replacing anti-skid spring pads
- Shock absorber replacement
- Removing the anti-roll bar
- Replacing silent blocks and pillows
- Removing and disassembling the spring
Steering
- Design description
- Changing the fluid and filter element
- Bleeding the hydraulic drive power steering
- Checking the technical condition of the steering
- Flushing the flow and safety valves of the power steering pump
- Power steering pump removal
- Steering wheel removal
- Steering column removal
Brake system
- Design description
- Bleeding the brake system, replacing the brake fluid
- Adjustment of a drive of a regulator of pressure of brake mechanisms of back wheels
- Adjustment of the parking brake actuator
- Replacing the brake pads of the front wheels
- Replacing the front wheel brake hose
- Removing the front brake caliper bracket body
- Removing the brake disc
- Replacing the brake pads of the rear wheels
- Replacing the rear brake hose
- Replacing the wheel cylinder of the rear wheel brake mechanism
- Removing the rear brake pressure regulator
- Replacing the brake master cylinder
- Replacing the vacuum brake booster
- Replacing the parking brake cable
- Removing the parking brake mechanism
- Removing the foot switch
Electrical equipment
- System description
- Check for dead circuits
- Checking live electrical circuits
- Replacing fuses and relays
- Battery
- Ignition switch contact group replacement
- Generator
- Design description
- Checking the generator on the car
- Replacing the alternator voltage regulator 2502.3771
- Replacing the 3212.3771 / 9422.3701 generator voltage regulator
- Removing the generator
- Repair of the generator 2502.3771
- Repair of the generator 3212.3771 / 9422.3701
- Starter
- Starter removal
- Starter repair
- Lighting, light and sound alarm
- Replacing the headlight bulbs
- Headlight adjustment
- Removing the headlight
- Removing the headlight range adjuster
- Removing the fog lamp, replacing the lamp
- Fog light adjustment
- Removing the central light switch
- Removing the steering column switches, hazard warning light switch
- Removing the side direction indicator, replacing the lamp
- Replacing the brake light switch
- Replacing lamps in the rear light, removing the light
- Replacing the reversing light switch
- Removing the additional brake light, replacing the lamps
- Removing the interior light, replacing the lamp
- Removing the light under the hood, replacing the lamp
- Replacing the glove compartment lamp lamp
- Removing and adjusting the horn
- Removing and disassembling the horn switch
- Windshield wiper and washer
- Removing and disassembling the windshield wiper
- Removing the electric pump and washer nozzles
- Instrument cluster
- Checking control devices and their sensors
- Removing instrument cluster
- Replacing instrument cluster lights
- Speed sensor replacement
- Replacing oil pressure sensors
- Replacing the fuel gauge gauge
Body
- Design description
- Removing the engine mudguard
- Removing the front bumper
- Front wing removal
- Replacing the windshield
- Replacing the rear window
- Removing the floor tunnel
- Removing the dashboard
- Adjusting and removing the front seat
- Removing the rear seat
- Removing the side rearview mirror
- Removing the front door trim
- Removing the lock and front door handles
- Removing the front door glass
- Removing the power window front door
- Removing the front door
- Removing the rear door trim
- Removing the rear door windows
- Removing the rear power window
- Removing the rear door lock
- Removing the tailgate lock
- Removing the boot lid
- Removing the tailgate hinges
- Removing the spare wheel mounting frame
- Removing the rear bumper
Heating and ventilation system
- Design description
- Replacing heater tap and solenoid valve (pneumatic actuator)
- Replacing the heater tap (mechanical drive)
- Replacing heater resistor
- Replacing the electronic heater speed controller
- Removing the heating and ventilation control panel
- Replacing heater electric fan
- Heater removal
- Replacing the heater radiator
Diagnostics of malfunctions
- Engine and its systems
- Transmission, chassis, steering, brake system
- Electrical equipment
- Body, heating and ventilation system
Applications
- Repair tools
- Tightening torques for critical threaded connections
- spark plugs used in a car
- Automotive rolling bearings
- Applicable fuels, lubricants and operating fluids
- Lamps used in the car
Electrical diagrams
- Vehicle electrical diagram
- The scheme of the engine control system ZMZ-406 (SUD)
- Diagram of an electronic heater control system