GAZ 3110 Volga / 310221 Volga since 1981, repair e-manual (in Russian)
Only original manuals
Available immediately after payment
Full compliance with the paper edition
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Publisher: © "Za Rulem"
ISBN: 978-5-96980-271-1
Number of pages: 264
Format: file PDF
About the manual
Engine type: ZMZ-4062/402/421
Engine capacity: 2.3i / 2.5 L
Power: 150/100/90 hp
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Za Rulem"
ISBN: 978-5-96980-271-1
Number of pages: 264
Format: file PDF
About the manual
Engine type: ZMZ-4062/402/421
Engine capacity: 2.3i / 2.5 L
Power: 150/100/90 hp
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Content
General information
- Vehicle specifications
- Vehicle data sheet
Repair safety
Diagnostics of malfunctions
- Diagnostics of malfunctions of the engine and its systems
- Clutch fault diagnosis
- Gearbox diagnostics
- Power steering diagnostics
- Diagnostics of malfunctions of the driveline, rear axle, chassis, steering (except for the hydraulic booster) and brake system
- Diagnostics of body malfunctions
- Diagnostics of malfunctions of electric equipment
Engine ZMZ-402
- Design description
- Changing the oil and oil filter
- Replacing the air filter
- Replacing fan belts
- Fan belt tension adjustment
- Clearance between valves and rocker arms
- Replacing the thermostat
- Removing the coolant pump
- Removing the radiator
- Replacing the front cuff (gland) of the crankshaft
- Collector removal
- Dismantling the oil pump
- Removing the axis of the rocker arm and rod pushers
- Removing the cylinder head
- Dismantling the cylinder head
- Dismantling the crankshaft
- Removing and disassembling the ZMZ-402 engine
- Assembly of the ZMZ-402 engine
Engine power system ZMZ-402
- Design description
- Removing the fuel tank
- Removing the fuel gauge
- Removing and disassembling the fuel pump
- Removing and disassembling the fuel fine filter
Carburetor K-151
- Carburetor scheme
- Design description
- Carburetor removal
- Dismantling the carburetor
- Idle adjustment
- Forced idle economizer system (EPHX)
- Checking the bandwidth of jets
- Exhaust gas recirculation system
Engine ZMZ-4062
- Design description
- Changing the oil and oil filter
- Replacing the air filter element
- Replacing and adjusting the drive belt tension
- Removing auxiliary components and equipment from the engine
- Intake manifold removal
- Removing the exhaust manifold
- Replacing the front cuff of the crankshaft
- Replacing the rear cuff of the crankshaft
- Powertrain support replacement
- Camshaft replacement
- Replacing hydraulic pushers
- Removing and installing hydraulic tensioners
- Dismantling the timing gear
- Dismantling the oil pump drive
- Removing and installing cylinder head
- Engine removal
- Engine disassembly
- Dismantling and repair of a head of the block of cylinders
- Lapping valves
- Assembly of the connecting rod and piston group
- Engine assembly
Integrated engine control system ZMZ-4062
- Design description
- Engine control module
- Engine management system diagnostics
- Fault codes for the engine control system ZMZ-4062
- Replacing the control unit
- Replacing the main relay
- Control system sensors
- Ignition system
- Power system
- Air intake system
- Idle system
- Engine power system maintenance
- Precautions for the diagnosis of the engine management system ZMZ-4062 and car repair
Engine cooling system ZMZ-4062
- Design description
- Coolant replacement
- Replacing temperature gauge and coolant overheat warning sensors
- Checking the thermostat in a car
- Removing and checking the thermostat
- Replacing the heater faucet
- Replacing the sensor for turning on the electric fan
- Replacing the electric fan
- Replacing the radiator
- Coolant pump replacement
Exhaust system
- Design description
- Replacing the silencer and both resonators
- Replacing the intake pipes of the ZMZ-406 engine
- Replacing the intake pipes of the ZMZ-402 engine
Diaphragm clutch
- Design features
- Bleeding the clutch release hydraulic
- Removing the clutch slave cylinder
- Removing the clutch master cylinder
- Replacing the rubber hose for the clutch release actuator
- Removing the clutch housing (shown for the ZMZ-406 engine)
- Removing the clutch master and slave discs
Spring linkage
- Design features
- Removing and installing clutch
Five-speed gearbox
- Design description
- Changing the oil and flushing the gearbox
- Speedometer sensor replacement
- Replacing the reversing light switch
- Replacing front input shaft bearing
- Transmission cuff replacement
- Gearbox removal
- Gearbox disassembly
Four-speed gearbox
- Design description
- Gearbox oil change
- Transmission cuff replacement
- Gearbox disassembly and assembly
Cardan transmission
- Design description
- Removing and installing cardan transmission
- Dismantling and assemblage of a two-shaft driveshaft
- Inspection, inspection and lubrication of the driveline
- Dismantling and assembling the universal joint
Rear axle
- Design description
- Removing the rear axle from the car
- Axle removal
- Replacing the axle sleeve
- Replacing the axle bearing
- Dismantling the rear axle
- Drive cuff replacement
- Replacing pinion bearings
- Dismantling the differential
- Pinion bearing adjustment
- Adjustment of differential bearings and lateral clearance in gearing of final drive gears
- Main gear adjustment for tooth contact stain
Front suspension
- Design features
- Maintenance
- Removing the upper arms and replacing their rubber bushings
- Removing the lower levers
- Removing the upper arm axle
- Removing the anti-roll bar
- Removing the front suspension strut and replacing the threaded joints
- Removing and installing front wheel hub
- Wheel bearing adjustment
- Removing the front suspension from the car
- Removing the king pin
- Removing the front suspension spring
- Shock absorber removal
- Checking and adjusting wheel alignment
Rear suspension
- Rear suspension
- Replacing anti-skid gaskets springs
- Shock absorber replacement
- Replacing springs and rubber bushings
Power steering
- Design description
- Steering gear oil change
- Steering adjustment
- Removing and disassembling the steering column
- Removing and installing steering gear
- Dismantling and assembling the steering gear
- Checking the wear of ball joints and tie rods
- Removing and disassembling the steering trapezoid
- Dismantling and lubrication of steering link hinges
- Steering link hinge replacement
Power steering combined with steering gear
- Design description
- Changing the working fluid (oil) and filter
- Bleeding the hydraulic steering system
- Flushing the flow and safety valves of the power steering pump
- Power steering pump removal
- Power steering removal
- Steering propeller thrust bearings
- Adjustment of the engagement of the piston-rail-shaft-sector pair
Brake system
- Design description
- Bleeding the brake system, replacing the brake fluid
- Replacing the brake pads of the front wheels
- Replacing the brake disc and caliper
- Replacing the front brake hose
- Removing and installing brake drum
- Removing and replacing brake pads on rear wheels
- Replacing the brake cylinder on the rear wheel
- Replacing the rear wheel brake cylinder linings
- Replacing the rear brake hose
- Removing the brake master cylinder
- Replacing the brake master cylinder linings
- Removing the brake servo
- Removing the pressure regulator
- Pressure regulator actuator adjustment
- Removing the parking brake mechanism
- Replacing the parking brake cable
- Adjustment of the parking brake actuator
- Removing the foot switch
Electrical equipment
- General information
- Replacing fuses and relay box
- Battery
- Engine generator ZMZ-4062
- Checking the engine generator ZMZ-4062 in a car
- Dismantling and checking the engine generator ZMZ-4062
- Replacing the engine voltage regulator ZMZ-4062
- Generator 1631.3701 engine ZMZ-402
- Checking the engine generator ZMZ-402 in a car
- Removing the generator
- Dismantling and checking the engine generator ZMZ-402
- Replacement of voltage regulator and brush holder of engine generator ZMZ-402
- Starter
- Starter removal
- Dismantling and checking the starter
- The ignition system of the engine ZMZ-402
- Ignition timing
- Replacing the slider and distributor cap
- Removing the ignition distributor
- Removing and installing ignition distribution sensor assembly with oil pump drive
- Disassembly of the distributor sensor
- Replacing ignition system components
- Cooling fan motor
- Removing the electric fan
- Dismantling the electric fan
- Checking the electric fan activation circuit
- Removing the electric fan relay
- Lighting and light alarm
- Replacing the lamp in the main headlight
- Headlight removal
- Headlight corrector
- Headlight adjustment
- Replacing the fog lamp
- Fog light adjustment
- Removing the fog lamp
- Replacement of side-light bulbs, brake light and direction indicator, lamp removal
- Removing license plate lights and luggage compartment, replacing lamps
- Replacing rear fog lamps and reversing lights
- Removing front and side direction indicators, replacing bulbs
- Replacing bulbs and removing the optional brake light
- Removing the brake light switch
- Removing the interior light, replacing the lamp
- Removing the light switch
- Windshield wiper and washer
- Removing the electric pump and washer nozzles
- Removing and disassembling the windshield wiper
- Sound signals
- Removing, checking and adjusting the sound signal
- Replacing the horn switch
- Heater fan motor
- Instrument cluster
- Checking control devices and their sensors
Body
- Design description
- Removing the front bumper
- Removing the upper front panel
- Removing the front mudguard and radiator trim
- Front wing removal
- Front wing position adjustment
- Removing the hood lock
- Removing and disassembling the hood
- Removing the hood
- Removing the hinges of the hood
- Buttonhole adjustment
- Bonnet adjustment
- Windshield removal
- Windshield installation
- Removing the dashboard console
- Removing the dashboard
- Removing heater fan and additional resistor
- Removing the heater radiator
- Removing heater distributors
- Heater disassembly
- Removing and adjusting the front seat
- Removing the front door lock
- Removing the switch (larva) of the front door lock
- Installation of the switch (larva) of the front door lock
- Removing the front door trim
- Removing the door with hinges
- Removing the front door glass
- Removing the front door window lifter
- Removing the front door seals
- Installing the front door seal
- Complete disassembly of the front door
- Removing the rear seat
- Removing the lower and fixed windows of the rear door
- Removing the lever and pull rods for locking the tailgate
- Removing the rear power window
- Removing the door lock
- Installing the door lock
- Removing the rear door seal
- Removing the front trim
- Removing floor mats and floor seals
- Removing the front rug and floor seal
- Removing the rear floor mat and floor seal
- Removing the side handrails
- Removing the rear shelf
- Removing the rearview mirror
- Removing the sun visor
- Removing the seat belt and middle pillar linings
- Removing the tailgate lock
- Removing the boot lid seal
- Seal installation
- Removing the boot lid
- Removing torsion bars
- Removing the tailgate hinges
- Buttonhole adjustment
- Trunk lid adjustment
- Removing the spare wheel shelf and trunk trim
- Removing the bottom panel of the tail
- Removing the fuel filler flap
- Removing the rear bumper
Features of service and repair of the car GAZ-310221
- Removing the rear interior light
- Removing rear light diffusers and replacing bulbs
- Removing the taillights
- Removing the additional brake light
- Removing license plate lights and replacing bulbs
- Removing the deflector lamp
- Removing the rear seat
- Removing the optional seat
- Removing the rear wheel arches
- Removing the trunk lining
- Removing the tailgate lock
- Removing the spring mechanism of the tailgate
- Removing the tailgate
- Removing the spare wheel niche cover and its lock
- Removing the roof deflector and tailgate hinges
- Removing the rear bumper
Applications
- A tool used in addition to the staffing
- Checking electrical circuits
- Tightening torques for threaded connections
- Dimensions of interfaced engine parts ZMZ-4062
- Automotive rolling bearings
- Balls
- Rollers (needles)
- Electrical circuit with engine ZMZ-402
- The scheme of electrical equipment with an engine ZMZ-4062
- The scheme of the engine control system ZMZ-4062
- Lamps used in the car
- Spark plugs
- Used fuel, oil and operating fluids
- Reinforced rubber cuffs for shafts (oil seals)
- Dimensional groups for the ZMZ-4062 engine
Customers reviews
from Евгений on 11/05/2020
Спасибо большое. Книга очень помогла.
