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GAZ 3110 Volga / 310221 Volga since 1981, repair e-manual (in Russian)

GAZ 3110 Volga / 310221 Volga since 1981, repair e-manual (in Russian)
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Only original manuals
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Publisher: © "Za Rulem"
ISBN: 978-5-96980-271-1
Number of pages: 263
Format: file PDF

About the manual

Engine type: ZMZ-4062/402/421

Engine capacity: 2.3i / 2.5 L

Power: 150/100/90 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Za Rulem
Categories: Gaz , GAZ
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Za Rulem"
ISBN: 978-5-96980-271-1
Number of pages: 263
Format: file PDF

About the manual

Engine type: ZMZ-4062/402/421

Engine capacity: 2.3i / 2.5 L

Power: 150/100/90 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Content

General information

  • Vehicle specifications
  • Vehicle data sheet

Repair safety

Diagnostics of malfunctions

  • Diagnostics of malfunctions of the engine and its systems
  • Clutch fault diagnosis
  • Gearbox diagnostics
  • Power steering diagnostics
  • Diagnostics of malfunctions of the driveline, rear axle, chassis, steering (except for the hydraulic booster) and brake system
  • Diagnostics of body malfunctions
  • Diagnostics of malfunctions of electric equipment

Engine ZMZ-402

  • Design description
  • Changing the oil and oil filter
  • Replacing the air filter
  • Replacing fan belts
  • Fan belt tension adjustment
  • Clearance between valves and rocker arms
  • Replacing the thermostat
  • Removing the coolant pump
  • Removing the radiator
  • Replacing the front cuff (gland) of the crankshaft
  • Collector removal
  • Dismantling the oil pump
  • Removing the axis of the rocker arm and rod pushers
  • Removing the cylinder head
  • Dismantling the cylinder head
  • Dismantling the crankshaft
  • Removing and disassembling the ZMZ-402 engine
  • Assembly of the ZMZ-402 engine

Engine power system ZMZ-402

  • Design description
  • Removing the fuel tank
  • Removing the fuel gauge
  • Removing and disassembling the fuel pump
  • Removing and disassembling the fuel fine filter

Carburetor K-151

  • Carburetor scheme
  • Design description
  • Carburetor removal
  • Dismantling the carburetor
  • Idle adjustment
  • Forced idle economizer system (EPHX)
  • Checking the bandwidth of jets
  • Exhaust gas recirculation system

Engine ZMZ-4062

  • Design description
  • Changing the oil and oil filter
  • Replacing the air filter element
  • Replacing and adjusting the drive belt tension
  • Removing auxiliary components and equipment from the engine
  • Intake manifold removal
  • Removing the exhaust manifold
  • Replacing the front cuff of the crankshaft
  • Replacing the rear cuff of the crankshaft
  • Powertrain support replacement
  • Camshaft replacement
  • Replacing hydraulic pushers
  • Removing and installing hydraulic tensioners
  • Dismantling the timing gear
  • Dismantling the oil pump drive
  • Removing and installing cylinder head
  • Engine removal
  • Engine disassembly
  • Dismantling and repair of a head of the block of cylinders
  • Lapping valves
  • Assembly of the connecting rod and piston group
  • Engine assembly

Integrated engine control system ZMZ-4062

  • Design description
  • Engine control module
  • Engine management system diagnostics
  • Fault codes for the engine control system ZMZ-4062
  • Replacing the control unit
  • Replacing the main relay
  • Control system sensors
  • Ignition system
  • Power system
  • Air intake system
  • Idle system
  • Engine power system maintenance
  • Precautions for the diagnosis of the engine management system ZMZ-4062 and car repair

Engine cooling system ZMZ-4062

  • Design description
  • Coolant replacement
  • Replacing temperature gauge and coolant overheat warning sensors
  • Checking the thermostat in a car
  • Removing and checking the thermostat
  • Replacing the heater faucet
  • Replacing the sensor for turning on the electric fan
  • Replacing the electric fan
  • Replacing the radiator
  • Coolant pump replacement

Exhaust system

  • Design description
  • Replacing the silencer and both resonators
  • Replacing the intake pipes of the ZMZ-406 engine
  • Replacing the intake pipes of the ZMZ-402 engine

Diaphragm clutch

  • Design features
  • Bleeding the clutch release hydraulic
  • Removing the clutch slave cylinder
  • Removing the clutch master cylinder
  • Replacing the rubber hose for the clutch release actuator
  • Removing the clutch housing (shown for the ZMZ-406 engine)
  • Removing the clutch master and slave discs

Spring linkage

  • Design features
  • Removing and installing clutch

Five-speed gearbox

  • Design description
  • Changing the oil and flushing the gearbox
  • Speedometer sensor replacement
  • Replacing the reversing light switch
  • Replacing front input shaft bearing
  • Transmission cuff replacement
  • Gearbox removal
  • Gearbox disassembly

Four-speed gearbox

  • Design description
  • Gearbox oil change
  • Transmission cuff replacement
  • Gearbox disassembly and assembly

Cardan transmission

  • Design description
  • Removing and installing cardan transmission
  • Dismantling and assemblage of a two-shaft driveshaft
  • Inspection, inspection and lubrication of the driveline
  • Dismantling and assembling the universal joint

Rear axle

  • Design description
  • Removing the rear axle from the car
  • Axle removal
  • Replacing the axle sleeve
  • Replacing the axle bearing
  • Dismantling the rear axle
  • Drive cuff replacement
  • Replacing pinion bearings
  • Dismantling the differential
  • Pinion bearing adjustment
  • Adjustment of differential bearings and lateral clearance in gearing of final drive gears
  • Main gear adjustment for tooth contact stain

Front suspension

  • Design features
  • Maintenance
  • Removing the upper arms and replacing their rubber bushings
  • Removing the lower levers
  • Removing the upper arm axle
  • Removing the anti-roll bar
  • Removing the front suspension strut and replacing the threaded joints
  • Removing and installing front wheel hub
  • Wheel bearing adjustment
  • Removing the front suspension from the car
  • Removing the king pin
  • Removing the front suspension spring
  • Shock absorber removal
  • Checking and adjusting wheel alignment

Rear suspension

  • Rear suspension
  • Replacing anti-skid gaskets springs
  • Shock absorber replacement
  • Replacing springs and rubber bushings

Power steering

  • Design description
  • Steering gear oil change
  • Steering adjustment
  • Removing and disassembling the steering column
  • Removing and installing steering gear
  • Dismantling and assembling the steering gear
  • Checking the wear of ball joints and tie rods
  • Removing and disassembling the steering trapezoid
  • Dismantling and lubrication of steering link hinges
  • Steering link hinge replacement

Power steering combined with steering gear

  • Design description
  • Changing the working fluid (oil) and filter
  • Bleeding the hydraulic steering system
  • Flushing the flow and safety valves of the power steering pump
  • Power steering pump removal
  • Power steering removal
  • Steering propeller thrust bearings
  • Adjustment of the engagement of the piston-rail-shaft-sector pair

Brake system

  • Design description
  • Bleeding the brake system, replacing the brake fluid
  • Replacing the brake pads of the front wheels
  • Replacing the brake disc and caliper
  • Replacing the front brake hose
  • Removing and installing brake drum
  • Removing and replacing brake pads on rear wheels
  • Replacing the brake cylinder on the rear wheel
  • Replacing the rear wheel brake cylinder linings
  • Replacing the rear brake hose
  • Removing the brake master cylinder
  • Replacing the brake master cylinder linings
  • Removing the brake servo
  • Removing the pressure regulator
  • Pressure regulator actuator adjustment
  • Removing the parking brake mechanism
  • Replacing the parking brake cable
  • Adjustment of the parking brake actuator
  • Removing the foot switch

Electrical equipment

  • General information
  • Replacing fuses and relay box
  • Battery
  • Engine generator ZMZ-4062
  • Checking the engine generator ZMZ-4062 in a car
  • Dismantling and checking the engine generator ZMZ-4062
  • Replacing the engine voltage regulator ZMZ-4062
  • Generator 1631.3701 engine ZMZ-402
  • Checking the engine generator ZMZ-402 in a car
  • Removing the generator
  • Dismantling and checking the engine generator ZMZ-402
  • Replacement of voltage regulator and brush holder of engine generator ZMZ-402
  • Starter
  • Starter removal
  • Dismantling and checking the starter
  • The ignition system of the engine ZMZ-402
  • Ignition timing
  • Replacing the slider and distributor cap
  • Removing the ignition distributor
  • Removing and installing ignition distribution sensor assembly with oil pump drive
  • Disassembly of the distributor sensor
  • Replacing ignition system components
  • Cooling fan motor
  • Removing the electric fan
  • Dismantling the electric fan
  • Checking the electric fan activation circuit
  • Removing the electric fan relay
  • Lighting and light alarm
  • Replacing the lamp in the main headlight
  • Headlight removal
  • Headlight corrector
  • Headlight adjustment
  • Replacing the fog lamp
  • Fog light adjustment
  • Removing the fog lamp
  • Replacement of side-light bulbs, brake light and direction indicator, lamp removal
  • Removing license plate lights and luggage compartment, replacing lamps
  • Replacing rear fog lamps and reversing lights
  • Removing front and side direction indicators, replacing bulbs
  • Replacing bulbs and removing the optional brake light
  • Removing the brake light switch
  • Removing the interior light, replacing the lamp
  • Removing the light switch
  • Windshield wiper and washer
  • Removing the electric pump and washer nozzles
  • Removing and disassembling the windshield wiper
  • Sound signals
  • Removing, checking and adjusting the sound signal
  • Replacing the horn switch
  • Heater fan motor
  • Instrument cluster
  • Checking control devices and their sensors

Body

  • Design description
  • Removing the front bumper
  • Removing the upper front panel
  • Removing the front mudguard and radiator trim
  • Front wing removal
  • Front wing position adjustment
  • Removing the hood lock
  • Removing and disassembling the hood
  • Removing the hood
  • Removing the hinges of the hood
  • Buttonhole adjustment
  • Bonnet adjustment
  • Windshield removal
  • Windshield installation
  • Removing the dashboard console
  • Removing the dashboard
  • Removing heater fan and additional resistor
  • Removing the heater radiator
  • Removing heater distributors
  • Heater disassembly
  • Removing and adjusting the front seat
  • Removing the front door lock
  • Removing the switch (larva) of the front door lock
  • Installation of the switch (larva) of the front door lock
  • Removing the front door trim
  • Removing the door with hinges
  • Removing the front door glass
  • Removing the front door window lifter
  • Removing the front door seals
  • Installing the front door seal
  • Complete disassembly of the front door
  • Removing the rear seat
  • Removing the lower and fixed windows of the rear door
  • Removing the lever and pull rods for locking the tailgate
  • Removing the rear power window
  • Removing the door lock
  • Installing the door lock
  • Removing the rear door seal
  • Removing the front trim
  • Removing floor mats and floor seals
  • Removing the front rug and floor seal
  • Removing the rear floor mat and floor seal
  • Removing the side handrails
  • Removing the rear shelf
  • Removing the rearview mirror
  • Removing the sun visor
  • Removing the seat belt and middle pillar linings
  • Removing the tailgate lock
  • Removing the boot lid seal
  • Seal installation
  • Removing the boot lid
  • Removing torsion bars
  • Removing the tailgate hinges
  • Buttonhole adjustment
  • Trunk lid adjustment
  • Removing the spare wheel shelf and trunk trim
  • Removing the bottom panel of the tail
  • Removing the fuel filler flap
  • Removing the rear bumper

Features of service and repair of the car GAZ-310221

  • Removing the rear interior light
  • Removing rear light diffusers and replacing bulbs
  • Removing the taillights
  • Removing the additional brake light
  • Removing license plate lights and replacing bulbs
  • Removing the deflector lamp
  • Removing the rear seat
  • Removing the optional seat
  • Removing the rear wheel arches
  • Removing the trunk lining
  • Removing the tailgate lock
  • Removing the spring mechanism of the tailgate
  • Removing the tailgate
  • Removing the spare wheel niche cover and its lock
  • Removing the roof deflector and tailgate hinges
  • Removing the rear bumper

Applications

  • A tool used in addition to the staffing
  • Checking electrical circuits
  • Tightening torques for threaded connections
  • Dimensions of interfaced engine parts ZMZ-4062
  • Automotive rolling bearings
  • Balls
  • Rollers (needles)
  • Electrical circuit with engine ZMZ-402
  • The scheme of electrical equipment with an engine ZMZ-4062
  • The scheme of the engine control system ZMZ-4062
  • Lamps used in the car
  • Spark plugs
  • Used fuel, oil and operating fluids
  • Reinforced rubber cuffs for shafts (oil seals)
  • Dimensional groups for the ZMZ-4062 engine

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Спасибо большое. Книга очень помогла.