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Contents

Table of contents

Foreword

Operating instructions

  • Entering and recalling data from a computer

Maintenance

  • Specifications
  • Service
  • General description
  • Routine maintenance
  • Intensive service
  • Weekly checks
  • Liquid level checks
  • Wheel protectors and tire pressure check
  • Tread wear patterns
  • Every 10,000 km or every 6 months
  • Change engine oil and filter
  • Checking the power steering fluid level
  • Checking the transmission fluid level
  • Swapping tires
  • Checking and replacing hoses
  • Checking, adjusting and replacing the drive belt
  • Checking and adjusting the idle speed and CO
  • Every 18,000 km or 12 months
  • Check, maintain and charge the battery
  • Checking and replacing spark plugs
  • High voltage spark plug wires, interrupter cap and runner - check and replace
  • Checking the manual transmission oil level
  • Checking the lubrication level of the differential
  • Valve clearances - check and adjust
  • Throttle link - check and lubricate
  • Replacing the air filter
  • Fuel system check
  • Cooling system check
  • Checking the exhaust system
  • Checking the steering and suspension
  • Checking the protective cover for the drive shaft
  • Brake system check
  • Every 40,000 km or 2 years
  • Change transmission fluid and filter
  • Windscreen wiper blades - check and replace
  • Cooling system - draining, flushing and filling
  • Replacing the fuel filter
  • Mechanical transmission oil change
  • Differential oil change
  • Checking the fuel vapor recovery system
  • Reset service indicator data
  • Every 90,000 km
  • Replacing the engine timing belt

Repair of a gasoline engine in a car

  • Specifications
  • General description
  • Repair operations performed without removing the engine from the car
  • Installing the piston of cylinder No. 1 at top dead center (TDC)
  • Valve cover - removal and installation
  • Intake manifold - removal and installation
  • Exhaust manifold - removal and installation
  • Drive chain covers - removal and installation
  • Drive chain and sprockets - removal, inspection and installation
  • Toothed belt covers - removing and installing
  • Toothed belt and sprockets - removal, inspection and installation
  • Front oil seals - replacement
  • Cylinder head - removal and installation
  • Pallet - removal and installation
  • Oil pump - removal, inspection and installation
  • Flywheel / drive disc - removal and installation
  • Rear crankshaft oil seal - replacement
  • Engine mount brackets - inspect and replace

Bulkhead gasoline engine

  • Specifications
  • General information
  • Engine overhaul - general information
  • Compression test
  • Engine removal - methods and precautions
  • Engine - removal and installation
  • Engine bulkhead - ways
  • Engine bulkhead - sequence
  • Cylinder head disassembly
  • Cylinder head and its components - cleaning and inspection
  • Valves - service
  • Cylinder head - assembly
  • Pistons / connecting rods - removal
  • Crankshaft - removal
  • Intermediate shaft - removal and inspection
  • Engine block - cleaning
  • Engine block - inspection
  • Honing a cylinder
  • Pistons / connecting rods - inspect
  • Crankshaft - inspection
  • Main and connecting rod bearings - inspection
  • Engine overhaul - assembly sequence
  • Piston rings - installation
  • Intermediate shaft - installation
  • Crankshaft - installing and checking the main bearing running clearance
  • Rear crankshaft oil seal - installation
  • Pistons / connecting rods - installing and checking connecting rod bearing running clearance
  • Initial engine start after bulkhead

Diesel engines

  • Specifications
  • Diesel engine management system - general description
  • Clearance between rocker arms and camshaft cams - adjustment
  • Fuel system - bleeding
  • Fuel filter - sediment drain
  • Fuel filter - change
  • High pressure fuel pump - removal and installation
  • Initial fuel injection timing - adjustment
  • Idling frequency - check
  • Turbine generator - removal and installation
  • Pressure reducing valve - check and adjust
  • Toothed drive belt - replacing and adjusting tension
  • Cylinder head - removal and installation
  • Cylinder head - bulkhead
  • Engine - removal and installation
  • Engine disassembly
  • Crankshaft & main bearings - installation
  • Pistons and connecting rods - assembly and installation
  • Engine - final assembly and installation
  • Oil pump - removal and installation
  • Oil pump - check
  • Water pump - replacement
  • Coolant - replacement

Cooling, heating and air conditioning systems

  • Specifications
  • General description
  • Antifreeze - general description
  • Thermostat - check and replace
  • Radiator - removal and installation
  • Fans - serviceability check, removal and installation
  • Water pump - functional check
  • Water pump - removal and installation
  • Coolant temperature gauge sensor - check and replace
  • Heater and air conditioner blower motor - removal, service check and installation
  • Heater / air conditioner control panel assembly - removal and installation
  • Heater matrix - removal and installation
  • Air conditioning system - precautions and service
  • Air conditioner compressor - removal and installation
  • Air conditioner condenser - removal and installation
  • Filter accumulator - removal and installation
  • Evaporator matrix - removal and installation

Fuel and exhaust systems - petrol models

  • Specifications
  • General information
  • Fuel injection system - depressurization
  • Fuel priming pump / fuel pressure - check
  • Fuel pump, priming pump and fuel level sensor - removal and installation
  • Fuel lines and connections - repair and replacement
  • Fuel tank - removal and installation
  • Fuel tank cleaning and repair - general information
  • Air filter - removal and installation
  • Gas pedal cable - check, adjustment and replacement
  • Fuel injection system - general information
  • Fuel injection systems
  • Fuel injection system - check
  • Air flow meter - check, removal and installation
  • Throttle body - check, removal and installation
  • Fuel pressure regulator - check and replace
  • Cold start injector and start fuel mode switch - check and replace
  • Fuel injectors - check and replace
  • Idle air stabilizer valve - check
  • Exhaust system maintenance - general information

Engine electrical systems

  • Specifications
  • General information
  • Battery - start from external source
  • Battery - removal and installation
  • Battery wires - check and replace
  • Ignition system - general information and precautions
  • Ignition system - check
  • Ignition timing (TCI system) -check and adjust
  • Distributor - removal and installation
  • Ignition coil - check and replace
  • Pulse generator and ignition control unit - check and replace (TCI system)
  • Air gap (TCI system) - check and adjust
  • Ignition sensors (Motronic system) - check and replace
  • Charging system - general information and precautions
  • Charging system - check
  • Generator - removal and installation
  • Voltage regulator - replacement
  • Alternator brushes - check and replace
  • Launch systems - general information and precautions
  • Starter - check in the car
  • Starter - removal and installation
  • Starter traction relay - removal and installation

Engine management and exhaust gas treatment systems

  • General description
  • Self-diagnosis of the Motronic engine management system - general description
  • Electronic control unit (ECU) - removal and installation
  • Information sensors
  • Positive crankcase ventilation (PCV)
  • Fuel vapor emission control system (EVAP)
  • Catalytic converter

Mechanical transmission

  • Specifications
  • General description
  • Gear lever - removal and installation
  • Oil seals - replacement
  • Transmission brackets - inspect and replace
  • Transmission - removal and installation
  • Transmission bulkhead - general description

Automatic transmission

  • Specifications
  • General description
  • Troubleshooting - general information
  • Gear lever linkage - adjustment
  • Kickdown cable adjustment
  • Starter lock / reversing light switch - check and replace
  • Automatic transmission - removal and installation
  • Seals - replacement

Clutch and drive

  • Specifications
  • General description
  • Clutch - general description and inspection
  • Clutch master cylinder - removal and installation
  • Clutch pedal - adjustment
  • Launcher (where installed) - health check and replacement
  • Clutch slave cylinder - removal and installation
  • Clutch hydraulic system - bleeding
  • Clutch components - removal, inspection and installation
  • Cardan shaft - removal and installation
  • Elastic coupling - inspection and replacement
  • Center bearing - check and replace
  • Universal joints - inspection and replacement
  • Front center rail - inspect and replace
  • CV joint for propeller shaft - replacement
  • Drive shafts - removal and installation
  • CV joints and their covers - inspection and replacement
  • Differential housing side oil seals - replacement
  • Differential housing - removal and installation
  • Main drive pinion shaft oil seal - replacement

Braking system

  • Specifications
  • General description
  • Anti-lock braking system (ABS) - general description
  • Disc brake pads - replacement
  • Disc brake caliper - removal, bulkhead and installation
  • Brake disc - inspection, removal and installation
  • Master cylinder - removal and installation
  • Vacuum brake booster - serviceability check, removal and installation
  • Handbrake cable - replacement
  • Hand brake - adjustment
  • Hand brake assembly - inspection, removal and installation
  • Brake pedal - adjustment
  • Brake light switch -check operation and adjust position
  • Brake hoses and pipes - inspection and replacement
  • Hydraulic brake system - bleeding

Suspension and steering gear

  • Specifications
  • General description
  • Front anti-roll bar - removal and installation
  • Lower and thrust arms - inspection, removal and installation, bushing replacement
  • A-pillar assembly - removal and installation
  • Front suspension struts and shock absorber / spring blocks - replace
  • Ball joints - inspection and replacement
  • Front wheel hub and bearing assembly - removal and installation
  • Rear shock absorber / spring spring assembly - removal and installation
  • Rear anti-roll bar - removal and installation
  • Rear suspension trailing arms - removal and installation
  • Rear wheel bearings - replacement
  • Steering - general description
  • Tie rod ends - removal and installation
  • Steering rods - inspection, removal and installation
  • Steering gear unit - removal and installation
  • Power steering pump - removing and installing
  • Hydraulic power steering - bleeding
  • Steering wheel - removal and installation
  • Wheels and tires - general description
  • Wheel alignment - general description

Body

  • General description
  • Body and sub-frame - service
  • Interior finishing - service
  • Upholstery and rugs - service
  • Body repair - minor damage
  • Body repair - serious damage
  • Hinges and locks - service
  • Installed glass - replacement
  • Radiator grill - removal and installation
  • Hood - removal, installation and adjustment
  • Bumpers - removal and installation
  • Door trim panel - removal and installation
  • Door - removal, installation and adjustment
  • Trunk lid / tailgate - removal, installation and adjustment
  • Latch, lock cylinder and handles - removal, installation and adjustment
  • Door window glass - removal and installation
  • Door window opening regulator - removal and installation
  • Outside mirror - removal and installation
  • Steering column covers - removal and installation
  • Seats - removal and installation
  • Seat belt check

Electrical system

  • General description
  • Electrical fault detection - general description
  • Fuses - general description
  • Relays - general description
  • Direction indicator / hazard warning light - check and replace
  • Steering column switches - removal and installation
  • Ignition lock - removal and installation
  • Radio - removal and installation
  • Antenna - removal and installation
  • Instrument panel - removal and installation
  • Service signal panel (SI) - general description
  • Headlights - changing bulbs
  • Headlights - adjustment
  • Headlamp housing - removal and installation
  • Replacing lamps
  • Windshield / rear door wiper motor - removing and installing
  • Heated rear window - check and repair
  • Supplemental security system (SRS.) - general description
  • Speed ​​control system - description and check
  • Central locking - description and check
  • Electric windows - description and check
  • Wiring diagrams - general description
  • Troubleshooting
  • Engine
  • Engine electrical system
  • Fuel system
  • Fuel injection system
  • Cooling system
  • Clutch
  • Mechanical transmission
  • Automatic transmission
  • Braking system
  • Suspension and steering

Wiring diagrams

BMW 5 1988 thru 1994, service e-manual (in Russian)
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
(9)

Electroschemes BMW 5 1988 thru 1994

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