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Content

Your BMW 3 series car

  • Introduction
  • Safety first!
  • Troubleshooting an emergency
  • Starting the engine from an additional power source
  • Wheel replacement
  • Towing
  • Leak detection
  • Weekly checks
  • Checks under the hood of the car
  • Engine oil level
  • Coolant level
  • Level of a brake liquid and a working liquid of coupling
  • Power steering fluid
  • Electrical systems
  • Tire condition and air pressure
  • Battery
  • Working fluids and lubricants

Instruction manual

  • Overview of the dashboard, warning lights and devices
  • Controls
  • Cruise control system
  • Air conditioning system with manual control and automatic operation
  • Storage bays and other interior components

Regular maintenance and maintenance - gasoline engines

  • Introduction
  • Regular maintenance
  • TO-2
  • Resetting maintenance interval (CBS) display mode
  • Maintenance of front brakes
  • Maintenance of rear brakes
  • Car inspection
  • Replacement of air filter
  • Replacement of spark plugs
  • Brake fluid replacement
  • Checking and replacing the auxiliary drive belt
  • Replacing the fuel filter
  • Replacing coolant

Regular maintenance and maintenance - diesel engines

  • Introduction
  • Regular maintenance
  • TO-2
  • Resetting maintenance interval (CBS) display mode
  • Maintenance of front brakes
  • Maintenance of rear brakes
  • Car Inspection
  • Replacement of the air filter (keys 2/5)
  • Replacing the main fuel filter
  • Replacing the particulate filter
  • Brake fluid replacement
  • Checking and replacing the auxiliary drive belt
  • Changing the coolant

Procedures for repairing a four-cylinder petrol engine without removing it from the engine compartment

  • General information
  • Compression check - description and explanation
  • Determination of the top dead center for the cylinder 1 piston
  • Cylinder head cover - removal and installation
  • Torsion damper / pulley and crankshaft pulley hub - removal and installation
  • Chains of drive timing - removal, inspection and installation
  • Asterisks and timing chain tensioner - removal and installation
  • Phase Shifter - description and replacement of components
  • Camshafts and pushers
  • Cylinder head - removal and installation
  • Crankcase - removal and installation
  • Front frame reinforcement - removal and installation
  • Front subframe - lowering, removal and installation
  • Balancing shafts - general information
  • Oil pump - removal, inspection and installation
  • Oil seals - replacement
  • Handwheel / drive clutch plate - Removing and installing
  • Centering Crankshaft Bearing - Replacement
  • Engine / gearbox mountings - check and replace
  • Engine oil level and pressure sensors

Procedures for repairing a six-cylinder petrol engine without removing it from the engine compartment

  • General information
  • Compression check - description and explanation
  • Determination of the top dead center for the cylinder 1 piston
  • Cylinder head cover - removal and installation
  • Torsional vibration damper - removal and installation
  • Chain of drive timing - removal, inspection and installation
  • Components of the valve timing system (Vanos) - removal, inspection and installation
  • Camshafts and pushers
  • Components of the Valvetronic system - removal and installation
  • Cylinder head - removal and installation
  • Crankcase - removal and installation
  • Oil pump - removal, inspection and installation
  • Oil seals - replacement
  • Handwheel / drive clutch plate - removing and installing
  • Engine / gearbox mountings - flywheel guide bearing - check, remove and install
  • Engine oil level and pressure sensors

Repair procedures for the diesel engine (M47T2 and M57T2) without removing it from the engine compartment

  • General information
  • Compression check - description and explanation
  • Engine assembly / valve timing - general information and usage
  • Cylinder head cover - removal and installation
  • Crankshaft pulley / torsional vibration damper - Removing and installing
  • Camshafts, rocker arms and hydraulic lifters - removal, inspection and installation
  • Cylinder head - removal and installation
  • Crankcase - removal and installation
  • Oil pump - removal, inspection and installation
  • Balancing shaft assembly - removal and installation
  • Oil cooler - removal and installation
  • Crankshaft oil seals - replacement
  • Handwheel / drive clutch plate - Removing and installing
  • Engine supports - checking and replacing
  • Flywheel guide bearing - check, remove and install
  • Chains for timing and cover - removal and installation
  • Engine oil level and pressure sensors

Repair procedures for the diesel engine (N47 and N57) without removing it from the engine compartment

  • General information
  • Compression check - description and explanation
  • Engine assembly / valve timing - general information and usage
  • Cylinder head cover - removal and installation
  • Crankshaft pulley / torsional vibration damper - removing and installing
  • Camshafts, rocker arms and hydraulic lifters - removal, inspection and installation
  • Cylinder head - removal and installation
  • Crankcase - removal and installation
  • Oil pump / vacuum pump - removal, inspection and installation
  • Balancer shaft assembly - general information
  • Oil cooler - removal and installation
  • Crankshaft oil seals - replacement
  • Handwheel / drive clutch plate - Removing and installing
  • Engine supports - checking and replacing
  • Flywheel guide bearing - check, remove and install
  • Chains of drive timing and cover - general information
  • Engine oil level and pressure sensors

Removing the engine from the engine compartment and the overhaul procedure

  • General information
  • Major engine repairs - general information
  • Engine removal - methods and precautions
  • Engine - removal and installation
  • Engine overhauling - sequence of disassembly
  • Cylinder head - disassembly
  • Cylinder head and valves - cleaning and checking
  • Cylinder head - assembly
  • Piston / connecting rod assembly - removal
  • Timing drive chain (diesel engines N47 and N57) - removal and installation
  • Crankshaft removal
  • Cylinder block / crankcase - cleaning and inspection
  • Piston / connecting rod assembly - check
  • Crankshaft check
  • The crankshaft bearing and thrust bearing - check
  • Overhauling - assembly sequence
  • Piston rings - installation
  • Crankshaft - installation
  • Pistons / connecting rods in assembly - installation
  • Engine - operation after major repairs

Cooling system, heater and ventilation system

  • General information and precautions
  • Cooling hoses - detach and replace
  • Radiator - removal, inspection and installation
  • Thermostat - removal and installation
  • Cooling fan and viscous coupling - removal and installation
  • Electric cooling fan and casing - Removing and installing
  • Electrical sensors for the cooling system - checking, removing and installing
  • Water pump - removal and installation
  • Heater and ventilation system - general information
  • Components of the heater / ventilation system - removal and installation
  • Air conditioning system - general information and precautions
  • Components of the air conditioning system - removal and installation
  • Heating element for auxiliary heater - removal and installation
  • Shutters and servomotor for adjusting the intensity of the radiator airflow - removal and installation

The power supply and exhaust system - gasoline engines

  • General information and precautions
  • Air filter assembly - removing and installing
  • Fuel tank - removal and installation
  • Accelerator pedal - removal and installation
  • Fuel injection system - general information
  • Fuel injection system - pressure relief and refueling
  • Fuel pump / fuel level sensors - Removing and installing
  • Fuel injection system - check and adjustment
  • Throttle body - removing and installing
  • Components of the distributed fuel injection system - removal and installation
  • Collectors - removal and installation

Exhaust system - removal and installation

  • Power and exhaust system - diesel engines General information and precautions
  • Air filter assembly - removing and installing
  • Fuel tank - removal and installation
  • Accelerator pedal - removal and installation
  • Fuel injection system - general information
  • Fuel injection system - pressure relief and refueling
  • Fuel pump / fuel level sensors and control unit - removal and installation
  • Fuel injection system - check and adjustment
  • High-pressure fuel pump (fuel pump) - Removing and installing
  • Fuel injectors - removal and installation
  • Components of the electronic engine management (EDC) - removal and installation
  • Turbocharger - description and precautions
  • Turbocharger - removal and installation
  • Turbocharger - check and overhaul
  • Intercooler - removing and installing
  • Collectors - removal and installation
  • Exhaust system - general information and replacement

Control systems for harmful emissions

  • General Information
  • Emission control systems (gasoline engines) - checking and replacing components
  • Emission control systems (diesel engines) - checking and replacing components
  • Catalytic converter - general information and precautions

Starting and recharging systems

  • General information and precautions
  • Detection of malfunctions in the electrical system - general information
  • Battery - check and charge
  • Storage battery - detachment, removal and installation
  • Charge system - check
  • Generator drive belt - removal, installation and tension
  • Generator - removal and installation
  • Generator - check and overhaul
  • Startup system - check
  • Starter - removal and installation
  • Starter - check and overhaul
  • Preheating system for diesel engines - description and verification
  • Glow plugs - removal, inspection and installation
  • Control unit / relay for pre- and post-heating systems - removal and installation

Ignition system

  • General information and precautions
  • Ignition system - check
  • High-voltage ignition coils - removal and installation
  • Detonation sensor - removal and installation

Clutch

  • General information
  • Clutch assembly - removal, inspection and installation
  • Clutch release bearing and lever - removal, inspection and installation
  • The working cylinder - removal, check and installation
  • Master cylinder - removal, inspection and installation
  • Hydraulic clutch circuit - pumping
  • Clutch pedal - removal and installation

Manual transmission

  • General information
  • Checking the transmission oil level
  • Replacing gearbox oil
  • Components of the gearshift mechanism - removal and installation
  • Oil seals - replacement
  • Switch for reversing lights - check, remove and install
  • Manual gearbox - Removing and installing
  • Major overhaul of a manual transmission - general information

Automatic transmission

  • General information
  • Selector lever - removal and installation
  • Cable of the selector lever - removal, installation and adjustment
  • Oil seals - replacement
  • Automatic gearbox - removal and installation
  • Overhaul of an automatic transmission - general information
  • Electronic components / sensors - removal and installation
  • Checking the automatic transmission fluid level
  • Automatic transmission replacement

Main drive, drive shafts and driveshaft

  • General information
  • The main gear assembly is removal and installation
  • Seals of the final drive assembly - replacement
  • Drive shafts - removal and installation
  • Anthers of drive shafts - replacement
  • Drive shaft - removal and installation
  • Rubber coupling propshaft - check and replace
  • PTO shaft bearing - checking and replacing
  • Universal joints of the propshaft - check and replace
  • Checking the final drive oil level

Brake system

  • General information
  • Hydraulic system - air removal
  • Hydraulic connections and hoses - replacement
  • Front brake pads are replacement
  • Rear brake pads - replacement
  • Front brake disc - check, remove and install
  • Rear brake disc - check, remove and install
  • Front brake caliper - removal, overhaul and installation
  • Rear brake caliper - removal, overhaul and installation
  • Master brake cylinder - removal, overhaul and installation
  • Brake pedal - removal and installation
  • Vacuum brake booster - checking
  • The check valve of the vacuum amplifier of brakes - removal, check and installation
  • Parking brake - adjustment
  • Parking brake lever - removal and installation
  • Parking brake cables - removal and installation
  • Parking brake shoes - removal and installation
  • Stop light switch - removal and installation
  • Anti-lock braking system (ABS) - general information
  • Anti-lock components - removal and installation
  • Vacuum pump - removal and installation

Suspension and steering

  • General information
  • Front hub assembly - removal and installation
  • Front tail-vise of swivel pin - removal and installation
  • Front pillar - removal, overhaul and installation
  • Front levers / rack - removal, overhaul and installation
  • Ball joint for front lever - replacement
  • Front anti-roll bar - removal and installation
  • Connecting rod of the stabilizer of cross-section stability - removal and installation
  • Rear hub assembly - replacement
  • Rear hub bearing replacement
  • Rear shock absorber - removal, overhaul and installation
  • Rear helical spring - removal and installation
  • Shaft of rear swivel pin - removal, overhaul and installation
  • Rear levers / racks - removal, overhaul and installation
  • Rear anti-roll bar - removal and installation
  • Steering wheel - removal and installation
  • Steering column - removal, inspection and installation
  • The mechanism for locking the steering column - general information
  • Intermediate shaft of the steering column - removal and installation
  • Rack-and-pinion steering gear assembly - removal, overhaul and installation
  • Power steering pump - removal and installation
  • Hydraulic power steering circuit - pumping
  • Active Steering control unit - removal and installation
  • Rubber anthers of the steering rack - replacement
  • Tips of transverse steering rods / ball joints - removal and installation
  • The cross-section steering draft - replacement
  • Dynamic stability control (dsc) - general information and component replacement)
  • Wheel alignment angles - general information

Body structure and components

  • General information
  • Maintenance - body and frame
  • Maintenance - upholstery and rugs
  • Elimination of minor body damage - repairs
  • Removing serious body damage - general information
  • Front bumper - removal and installation
  • Rear bumper - removal and installation
  • Hood - removal, installation and adjustment
  • Hood opening cable - removal and installation
  • Hood lock - removal and installation
  • Doors - removal, installation and adjustment
  • Internal door trim panels - removal and installation
  • Handle and door lock components - removal and installation
  • Glass lifters and regulator - removal and installation
  • Lid / tailgate and support pillars - Removing and installing
  • Components of the lid / tailgate lock - removal and installation
  • Components of the central lock - removal and installation
  • Components of electric glass lifts - removal and installation
  • Mirrors and related components - removal and installation
  • Windshield and rear window - general information
  • Hatch - general information, servo replacement and initialization
  • Exterior elements of the body - removal and installation
  • Seats - removal and installation
  • System of pretensioners of seat belts - general information
  • Safety belt components - removal and installation
  • Internal cladding panels - removal and installation
  • Central console - removal and installation
  • Fixing panel assembly - removal and installation

Electrical equipment and electrical systems

  • General Information
  • Detection of malfunctions in the electrical system - general information
  • Fuses and relays - general information
  • Switches - removal and installation
  • Lamps (external lighting) - replacement
  • Lamps (interior lighting) - replacement
  • External headlamps - removal and installation
  • Adjusting the height of the headlights - general information
  • Dashboard - removal and installation
  • Components of the instrument panel - removal and installation
  • Rain sensor - removal and installation
  • Suspension height sensor - removing and installing
  • Tire pressure monitoring system indicator - general information
  • Acoustic signal - removal and installation
  • Wiper arm - removal and installation
  • Draft and wiper drive - removal and installation
  • Components of the windshield washer system / headlights - removal and installation
  • Audio system unit - removal and installation
  • Speakers - removal and installation
  • Radio antenna - general information
  • Cruise control system - general information and component replacement
  • Anti-theft system - general information
  • Components of the heated front seats - removal and installation
  • Airbag System - General Information and Precautions
  • Components of the airbag system - removal and installation
  • Parking assist system (PDC) - general information and component replacement
  • Electrical diagrams

Applications

  • Dimensions and weight
  • Vehicle identification numbers
  • General repair procedures
  • Lifting the car with a jack, the points of the pillars
  • Tools and devices
  • Checking the technical condition of the car
  • Troubleshooting
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Electroschemes BMW 3 (E90 / E91) 2005 thru 2014

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