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Content

Welcome to your new FORD car

Introduction

  • Purpose of the guide
  • Introduction to modifications of F-150, F-250, Expedition and Navigator
  • Vehicle identification numbers
  • Purchase of spare parts
  • Methods of service, tools and work equipment
  • Lifting the jack and towing a car
  • Starting an engine from an auxiliary battery
  • Conversion factors
  • Translation of decimal and fractional values ​​in inches to values ​​in millimeters
  • Service fluids and lubricants
  • Safety first!
  • Troubleshooting

Instruction manual

  • Introduction
  • Instrument panel shield
  • Head unit
  • Manual heating and air conditioning system
  • Electronic automatic climate control system (EATC)
  • Lighting
  • Controlling equipment from the driver's seat
  • Locks and car security system
  • Seats and devices of passive safety of the driver and passengers

Daily care and maintenance

  • Service schedule
  • Introduction
  • General recommendations for car care
  • Checking the level of fluids and lubricants
  • Check of a condition and pressure of inflation of tires
  • Checking the fluid level in the hydraulic system of the power steering
  • Checking the transmission fluid level in the automatic transmission
  • Replacement of engine oil and oil filter
  • Lubrication of suspension components
  • Checking the technical condition, maintenance and charging of the battery
  • Checking the condition and replacing the wiper blades
  • Rearrangement of tires
  • Inspection of the technical condition of the exhaust system
  • Checking the condition of the seat belts
  • Check for hoses leakage and replacement
  • Checking the condition of the cooling system
  • Checking the technical condition of the fuel system
  • Replacing the fuel filter
  • Check of a condition of components of a steering and a suspension bracket
  • Checking the condition of the braking system
  • Checking the level of the transmission fluid in the manual transmission
  • Checking the level of the transmission fluid in the transfer case
  • Checking the level of the transmission fluid in the differential
  • Checking the condition and replacing the air filter
  • Maintenance of the cooling system (coolant draining, flushing and filling the system)
  • Replacing transmission fluid and filter in automatic transmission
  • Checking the condition, lubrication and adjustment of the front wheel bearing (models with a two-wheel drive)
  • Brake fluid replacement
  • Checking the condition and replacing the drive belt
  • Checking the condition of the crankcase ventilation (PCV) valve
  • Check of a condition and replacement of spark plugs
  • Check of a condition and replacement of components of system of ignition
  • Changing the oil of a manual gearbox
  • Replacement of transmission oil in transfer case (4WD versions)
  • Replacing differential oil

V6 engines

  • General information
  • Carrying out repairs without removing the engine from the car
  • The top dead center (TDC) of the piston of the first cylinder is the location
  • Valve mechanism covers - removing and installing
  • Rockers and pushers of valves - removal, inspection and installation
  • Springs, biscuits and oil seals of valves - replacement
  • Intake manifold - removal and installation
  • Exhaust manifold - removal and installation
  • Cylinder head - removal and installation
  • Drive chain casing - removing and installing
  • Drive chain and sprockets - inspection, removal and installation
  • Tip of valve tappets - removal, inspection and installation
  • Camshafts and their bearings - removal, inspection and installation
  • Pallet - removal and installation
  • Oil pump - removal and installation
  • Crankshaft oil seals - replacement
  • Handwheel / drive plate - removal and installation
  • Engine supports - checking and replacing

V8 Engines

  • General information
  • Carrying out repairs without removing the engine from the car
  • The top dead center (TDC) of the piston of the first cylinder is the location
  • Valve mechanism covers - removing and installing
  • Rockers and pushers of valves - removal, inspection and installation
  • Springs, biscuits and oil seals of valves - replacement
  • Intake manifold - removal and installation
  • Exhaust manifold - removal and installation
  • Cylinder head - removal and installation
  • Drive chain casing - Removing and installing
  • Drive chain and sprockets - inspection, removal and installation
  • Tip of valve tappets - removal, inspection and installation
  • Camshafts and their bearings - removal, inspection and installation
  • Pallet - removal and installation
  • Oil pump - removal and installation
  • Crankshaft oil seals - replacement
  • Handwheel / drive plate - removal and installation
  • Engine supports - checking and replacing

V8 engines

  • General information
  • Carrying out repairs without removing the engine from the car
  • The top dead center (TDC) of the piston of the first cylinder is the location
  • Valve mechanism covers - Removing and installing
  • Crankshaft pulley - removing and installing
  • Drive chain casing - removing and installing
  • Drive chain, tensioning mechanism and sprockets - removal, inspection and installation
  • Rocker arms and valve clearance adjusters - removal, inspection and installation
  • Camshaft (s) - removal, inspection and installation
  • Springs, biscuits and oil seals of valves - removal and installation
  • Intake manifold - removal and installation
  • Exhaust manifold - removal and installation
  • Cylinder head - removal and installation
  • Pallet - removal and installation
  • Oil pump - removal and installation
  • Handwheel / drive plate - removal and installation
  • Crankshaft oil seals - replacement
  • Engine supports - checking and replacing

Major engine repairs

  • General information
  • Major engine repairs - general information
  • Compression check in engine cylinders
  • Diagnosis with measurement of the degree of vacuum
  • Engine removal - methods and precautions
  • Engine - removal and installation
  • Alternative methods of engine restoration
  • Engine overhauling - sequence of disassembly
  • Cylinder head - disassembly
  • Cylinder head - cleaning and inspection
  • Valve - service
  • Cylinder head - disassembly
  • Pistons / connecting rods - removal
  • Crankshaft - removal
  • Cylinder block - cleaning
  • Cylinder block - inspection
  • Honing cylinders
  • Pistons / connecting rods - inspection
  • Crankshaft - inspection
  • Radial and connecting rod bearings - inspection
  • Engine overhaul - assembly sequence
  • Piston rings - installation
  • Crankshaft - installation and inspection of the oil clearance of the main bearings
  • Pistons / connecting rods - installation and check of the oil clearance of connecting rod bearings
  • The first start-up and engine break-in after major overhaul

Cooling, heating and air conditioning systems

  • General information
  • Antifreeze - general information
  • Thermostat - check and replace
  • Cooling fan and its coupling - check, remove and install
  • Radiator and expansion tank - removal and installation
  • Coolant temperature sensor - check and replace
  • Oil cooler - removal and installation
  • Cooling pump check
  • Cooling pump - removing and installing
  • The fan of heating and air conditioning systems, as well as its electrical circuit - check
  • Ventilator of heating and air conditioning - removal and installation
  • Control panel for heating and air conditioning - removal and installation
  • Heater - removal and installation
  • Air conditioning and heating systems - inspection and maintenance
  • The filter - the dehumidifier of an air conditioning system - removal and installation
  • Air conditioning compressor - removal and installation
  • Condenser for air conditioning - removal and installation
  • Evaporator of air conditioning system - removal and installation

Fuel and exhaust systems

  • General information
  • Pressure relief in the fuel system
  • Fuel pump / fuel pressure check
  • Fuel lines and their connectors - general information
  • Fuel tank - removal and installation
  • Fuel tank - cleaning and recovery
  • Fuel pump - removal and installation
  • Fuel level sensor - check and replace
  • Air filter housing - removing and installing
  • Accelerator cable - removal, installation and adjustment
  • Fuel injection system - general information
  • Fuel injection system - inspection
  • Electronic fuel injection (SEFI) - checking the condition of components and replacing them
  • Idle air valve (IAC) - checking, removing and adjusting
  • Intake manifold
  • Maintenance of the exhaust system - general information

Electric engine systems

  • General information
  • Battery - removing and installing
  • Battery - emergency start from an external source
  • Battery wires - check and replace
  • Ignition system - general information
  • Ignition system - check
  • Ignition coil - check and replace
  • Ignition timing - check
  • Charge system - general information and precautions
  • Charge system - check
  • Generator - removal and installation
  • Generator components - replacement
  • Launch system - general information and precautions
  • The starter and its electrical circuit - check without removal
  • Starter - removal and installation
  • Starter solenoid valve - replacement

Engine control and exhaust control systems

  • General information
  • On-board diagnostic system (OBD) and DTCs
  • Engine control module (PCM) - replacement
  • Information Sensors
  • Exhaust gas recirculation (EGR) system
  • Fuel vapor recovery system (EVAP)
  • Crankcase ventilation system (PCV)
  • Catalytic converter

Manual transmission

  • General information
  • Gear lever - removal and installation
  • Oil seals - replacement
  • Transmission supports - check and replace
  • Manual gearbox - removing and installing
  • Repair manual transmission general information

Automatic transmission

  • General information
  • Diagnosis - general information
  • Gear lever - removal and installation
  • Adjusting the selector cable
  • Gearbox control switch - description, check and replacement
  • Cable of the switching mechanism - removal, installation and adjustment
  • Transmission mode (TR) sensor - description, adjustment and replacement
  • Box locking system in the "PARK" position - description, check and replacement of drives
  • Automatic gearbox - removal and installation

Transfer case

  • General information
  • Switch lever (models with manual switching mode) - removal and installation
  • All wheel drive indicator sensor (models with manual switching mode) - replacement
  • Selector position sensor (models with electronic switching) - replacement
  • The electric motor of a gear change (models with electronic switching) - replacement
  • Oil seal - replacement
  • Transfer case - removal and installation

Coupling and gimbal transmission

  • General information
  • Clutch - description and verification
  • Master clutch cylinder - removal, inspection and installation
  • Clutch release bearing - removal, inspection and installation
  • Clutch slave cylinder - removal, inspection and installation
  • Components of the clutch - removal, inspection and installation
  • Guide bearing - inspection and replacement
  • Hydraulic clutch system - pumping
  • Clutch pedal position sensor - check and replace
  • Cardan shafts and their joints - general information
  • Preventive inspection cardan transmission
  • Drive shaft - removal and installation
  • Cardan shaft joints - replacement
  • Covers of crosses of universal joints and central bearing (transfers with two compound propeller shafts) inspection and replacement
  • Bridges - description and verification
  • Axle shafts - removal and installation
  • Seal shafts (rear) - replacement
  • Semi-axle bearings (rear) - replacement
  • The shaft seal of the differential gear shaft is a replacement
  • Bridge (rear) - removal and installation
  • Drive axle (all-wheel drive models) - removal and installation
  • Replacement of covers of the leading bridge (all-wheel drive models)
  • Vacuum switching system (all-wheel drive models) - description, testing and replacement of components
  • Axle (front) (all-wheel drive models) - removal and installation

Brake system

  • General information
  • Anti-lock system - general information
  • Disc brake pads - replacement
  • Disc brake support - removal, repair and installation
  • Brake disc - inspection, removal and installation
  • Brake shoe pads - replacement
  • Service brake cylinder - removal, repair and installation
  • Master cylinder - removal, repair and installation
  • Hoses and pipes of brake system - check of a condition and replacement
  • Hydraulic braking system - pumping
  • Stop light sensor - operation and replacement test
  • Vacuum brake booster - status check, removal and installation
  • Parking brake cables - replacement
  • Brake shoes (models with rear disc brakes) - replacement

Suspension and steering systems

  • General information
  • Shock absorber (front) - removal and installation
  • Stabilizer of lateral stability (front) - removal and installation
  • Ball bearings - checking the condition and replacing
  • Top suspension arms - removal and installation
  • Lower levers of suspension - removal and installation
  • Springs of the suspension (models with a two-wheel drive) - removal and installation
  • Rotary fists (models with a drive on two wheels) - removal and installation
  • Bearing and hub (all-wheel drive models) - replacement
  • Rotary fists (all-wheel drive models) - removal and installation
  • Torsion bar (all-wheel drive models) - removal and installation
  • The system of the control of a road gleam is the general information
  • Shock absorbers (rear) - removal and installation
  • Springs / pneumatic springs - removal and installation
  • Lateral pull - removal and installation
  • Stabilizer of lateral stability (rear) - removal and installation
  • Suspension levers - removal and installation
  • Cylindrical springs / pneumatic springs (rear) - removal and installation
  • Steering wheel - removal and installation
  • Steering gear - inspection, removal and installation
  • Steering gear - removal and installation
  • Power steering pump - removal and installation
  • Hydraulic power steering system - pumping
  • Wheels and tires - general information
  • Front wheel alignment angles - general information

Body

  • General information
  • Body - service
  • Vinyl cladding - maintenance
  • Upholstery and carpets - maintenance
  • Body repair - minor damage
  • Body repair - serious damage
  • Loops and locks - maintenance
  • Wind and fixed glass - replacement
  • Hood and tailgate cover racks - removing and installing
  • Hood cover - removal, installation and adjustment
  • Latch and wire hood cover - removal and installation
  • Radiator grille - removal and installation
  • Bumpers - removal and installation
  • Front fenders - removal and installation
  • Facing panels of doors - removal and installation
  • Doors - removal, installation and adjustment
  • Latches, lock cylinders and door handles - removal and installation
  • Glasses of door windows - removal and installation
  • Lifters - removal and installation
  • Side mirrors - removal and installation
  • Board - removal, installation and adjustment
  • Rear hinged door - removal, installation and adjustment
  • Latch, handle and lock cylinder of the rear hinged door - removal and installation
  • Central console (Expedition and Navigator) - uninstall and install
  • Framing the instrument panel - removal and installation
  • Facing the front of the instrument panel - removal and installation
  • Steering column cover - removing and installing
  • Front dashboard - removal and installation
  • Cladding of air intakes - removal and installation
  • Seats - removal and installation

Electric equipment of the body

  • General information
  • Detection of faults in electrical circuits - general information
  • Fuses - general information
  • Fusible inserts - general information
  • Reverse current relay - general information
  • Relay - general information and testing
  • Flashing light / turn signal light
  • Alarms - check and replace
  • Switches on the steering column - check and replace
  • Ignition switch - check and replace
  • Ignition lock cylinder - removal and installation
  • Headlight switch - check and replace
  • Dashboard indicators - check
  • Instrument panel - removal and installation
  • Car radio and speakers - removing and installing
  • Antenna - removal and installation
  • Headlights - replacement
  • Headlights - adjustment
  • Replacing bulbs
  • Daylighting (DRL) lighting - general information
  • Windshield wiper motor - check and replace
  • Signal - check and replace
  • Rear window heater - inspection and repair
  • Cruise control system - description and verification
  • Power windows - description and verification
  • Automatic door locks and "HANDS FREE" system - description and verification
  • Mirrors of lateral view with the electric drive - the description and check
  • Safety airbags - general information
  • Electroschemes
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Replacing of rear brake disc and brake pads (for use on the Ford Expedition I / Ford F-150 X models)

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