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Content

Operation and maintenance manual

  • General information about the car
  • Devices and controls
  • Lighting
  • Actions in emergency situations
  • Car maintenance

General information about the car and maintenance

  • Marking the car and engine
  • Engine characteristics
  • Maintenance
    • Resetting the counter - reminders
    • Maintenance schedule

Checks on the car

  • Engine and exhaust system
    • Engine / engine compartment: leak test
    • Checking the oil level
    • Engine oil replacement / oil filter replacement
    • Replacing the oil filter
    • How to check the coolant level
    • Controlling the level of antifreeze
    • Fuel filter for diesel engine drainage / replacement
    • Replacing the fuel filter in a gasoline engine
    • Check poly V-belt
    • Replacement of a gear belt / check of cogwheels
    • Exhaust system inspection
    • Engine air filter: filter cartridge replacement
    • Replacement of spark plugs
  • Gearbox / drive axle
    • Checking the transmission for leaks
    • Automatic gearbox: oil change / oil level check
    • Transmission type CV-Tronic- VT20-E
  • Front axle / steering
    • How to check the rubber cuffs of the propshaft
    • How to check management cuffs
    • How to check the steering rods and ball bearings
    • How to check backlash of steering draft
    • Power steering: checking the fluid level
  • Brakes / tires / wheels
    • Checking the brake fluid level
    • Checking the thickness of brake pads
    • Checking the parking brake
    • Inspection of the brake actuator
    • Brake fluid replacement
    • Brake fluid replacement in brake system
    • Wheel profile / wheel mounting check
    • Checking the tire pressure
    • Checking the spool of the tire
  • Body / interior equipment / heating
    • Insight into the integrity of the air cushion module
    • Replacing the air filter of the passenger compartment
    • Lubrication of door hinges
  • Electrical devices
    • Checking electricity consumption
    • Remote control: battery replacement
    • Checking the rubber bands of the wiper
    • Checking the water level in the washer reservoir
    • Checking the car battery

Caring for a car

  • Car wash
  • Care of paint
  • Bottom protection / preservation of voids
  • Care and cleaning of the car's skin
  • Painting of chips and scratches of paint from stones
  • Toolbox
  • Help when starting the engine
  • Towing a car
  • Lifting a car with a jack

Automotive electrical equipment

  • Electrical devices
    • Installation of additional electrical appliances
    • Diagnosis of electrical appliances
    • Checking electrical switches for current conductivity
    • Relay check
    • Checking rear window heating
    • Disconnecting the electrical connector
    • Checking the stoplight
    • Installing and dismounting the car's sound signal
    • Fuse replacement
    • Battery mounting and disassembly
    • Assembly and dismantling of the generator / generator voltage monitoring
    • Installation and dismantling of the voltage regulator / Starter mounting and dismantling
  • Glass cleaning system
    • Replacing the wiper blades
    • Installing and checking the angle of the windscreen wiper blades
    • Removing and installing windshield washer nozzle
    • Installing and removing the wiper arm
    • Installing and dismounting the windscreen washer of the front window
    • Installing and dismounting the Caravan \ Signum rear window washer
    • Assembly and disassembly of the pump and windscreen washer tank
    • Damage to the wiper blade / causes / disposal methods
    • Damage to the wiper blade / causes / disposal methods
  • Lighting devices
    • Table of categories of lamps
    • Replacement of incandescent lamps in headlamps
    • Fitting and dismantling of fog lights
    • Fitting and dismantling of side direction indicators
    • Installing and dismantling the rear light
    • Installing and removing additional stop lights
    • Mounting and dismantling of the license plate lamp
    • Installation and dismantling of the front ceiling light
    • Replacement of incandescent lamps, interior lighting
  • Instrument board / switches / radio system
    • Mounting dismantling of the dashboard
    • Mounting the removal of the turn knob
    • Display panel assembly and disassembly
    • Lighting switch, installation and dismantling
    • Switch at the top of the console, assembly and disassembly
    • Switch at the bottom of the console assembly and disassembly
    • Mounting and dismantling of the door panel of the switches
    • Installing and dismantling the cigarette lighter
    • Installing and dismounting the radio
    • Installation and removal of stereo speakers
  • Heating / climate control
    • Air conditioning
    • Ventilation grilles installation and dismantling
    • Additional heating
    • Diagnosis of problems in the heating system

Chassis

  • Front axle
    • Shock absorber mounting and dismantling
    • Shock absorber
    • Mounting and dismantling of suspension spring / shock absorber
    • Checking the shock absorber
    • Disposal of the shock absorber
    • Installing and dismantling the wheel hub
    • Mounting and dismounting of the propshaft
    • Mounting and dismantling of the connecting shaft
    • Assembly and dismantling of the axle neck
    • Checking the axle joint
    • Mounting and dismantling of the suspension arm / bearing hydraulics check / installation
    • Dismantling of the semiaxis / replacement of cuffs
  • Rear axle
    • Shock absorber rear axle assembly and dismantling
    • Installing and dismantling the rear axle suspension
    • Rear wheel hub assembly and dismantling
  • Control / airbag
    • Airbag - safety rules
    • Installing and dismantling the airbag system
    • Assembly and disassembly of the steering wheel
    • Mounting and dismantling of the contact disk
    • Mounting and dismantling of the tip of the steering rod
    • Installation and dismantling of rubber cuffs of steering draft
  • Wheels and tires
    • Tire pressure
    • List of tires and wheels
    • Designations for tires and wheel tires / production date
    • Measuring the tire profile
    • Wheel balancing
    • Snow chains
    • Wheel mounting and dismantling
    • Replacement of wheels / taking into account the direction of rotation
    • Recommendations for wheel care
    • Allowable errors during tire operation

Brake system

  • Brake system specifications
  • Installation and dismantling of front brake pads
  • Fitting and dismantling of the front wheel caliper
  • Installation and dismantling of rear brake pads
  • Mounting and dismantling of the rear wheel caliper
  • Installation and dismantling of the brake disc
  • Measurement of the thickness of the brake disc
  • Fitting and dismounting the parking brake cable / lever
  • Brake hose assembly and disassembly
  • Bleeding the brake system
  • Diagnosis of the brake booster
  • Mounting and disassembly of the brake light switch
  • Diagnosis of problems in the braking system

Engine mechanical / engine cooling

  • Opening the engine cover closure
  • Installation of the piston of the first cylinder of the engine in position of the top dead point
  • Fitting and dismantling of a gear belt
  • Fitting and dismantling of the timing belt / belt tension
  • The device of the six-cylinder petrol engine
  • Mounting and dismantling of the right engine support, and also its fastening
  • Cylinder head / tightening methods
  • Valve clearance check / adjustment
  • Mounting and dismantling of the attachment drive belt
  • Engine starting
    • Diagnosis of engine failures
  • Lubrication of the engine
    • Recommended engine oil for Opel Vectra C / Signum
    • Circulation of oil
    • Measuring the temperature of the engine oil
    • Checking the oil pressure
  • Engine cooling system
    • Circulation of coolant
    • Radiator-antifreeze
    • How to drain and pour coolant
    • Thermostat of the cooling system, its installation and dismantling
    • Checking the thermostat
    • Mounting and dismantling of the radiator
    • Mounting and dismantling of the fan
    • Installing and dismantling the coolant pump
    • Diagnosis of engine cooling system failures

Engine management system

  • Engine management system
    • Injection in a gasoline engine and ignition system
    • Diesel engine fuel system
  • Fuel injection in a gasoline engine
    • Functions of the electronic control system of the gasoline engine
    • Sensors and drives of fuel injection
    • Engine idle speed / ignition / emission control
    • General diagnosis of the functioning of the injection system
    • Engine overview
    • Installing and dismantling the injector valve
    • Diagnosis of faults in the petrol injection system
  • Ignition
    • Ignition system
    • Installation and dismantling of the ignition module
  • Diesel engine injection system
    • Principle of operation of the diesel engine injection system
    • Preheating system
    • Installation and dismantling of glow plugs
    • Common rail fuel rail
    • Engine overview
  • Supply system
    • Reducing fuel consumption
    • Safety rules when replacing fuel system elements
    • Fuel pressure relief in the power system
    • Installing and dismantling the fuel pump
    • Installation and dismantling of crash-boxes
    • Removing air from the fuel system
    • Installing and dismantling the fuel vapor trap valve
    • Air filter / inlet nozzles
    • Installing and dismounting the air filter

Exhaust system

  • How to avoid damage to the catalytic converter
  • Functions of the catalytic converter
  • Turbocharger
  • General view of the exhaust system
  • Installation and dismantling of the exhaust system
  • Mounting and dismantling of the oxygen sensor
  • Assembly and removal of the particle filter
  • Check of tightness of system of release of the fulfilled gases

Car interior

  • Important safety advice when installing and dismantling the car's interior
  • Mounting and dismantling of clamps
  • Mounting and dismantling of car handrails
  • Mounting and dismantling of the rearview mirror
  • Mounting and dismantling of the sun visor
  • Installation and dismantling of the glove box
  • Mounting and dismantling of the center console
  • Installation and dismantling of ashtrays
  • Mounting and dismantling of gear change mechanism
  • Installation and dismantling of moldings
  • Installing and removing the side panel
  • Assembly and dismantling of the panel under the steering wheel
  • Assembly and disassembly of the steering column panel
  • Installation and dismantling of the door seal
  • Installation and dismantling of plastic car thresholds
  • Mounting and dismantling of plastic covers of A-pillars
  • Mounting and dismantling of plastic covers of B-pillars
  • Mounting and dismantling of plastic covers for C / D racks
  • Fitting and dismantling of the side trim in the luggage compartment
  • Fitting and dismantling of the luggage compartment side trim
  • Assembly and dismantling of the luggage compartment
  • Assembly and dismantling of the luggage compartment lining
  • Fitting and dismantling of front seats
  • Installing and dismantling the rear seat cushion

Car body

  • Safety rules for the installation and dismantling of body parts
  • Damage and chips on the windshield
  • Mounting and dismantling of the release clamps
  • Installation and dismantling of side moldings
  • Mounting and dismantling of the windshield fairing
  • Front bumper mounting / demounting / front bumper mounting
  • Rear bumper / rear bumper mounting and dismantling
  • Mounting and dismantling of the engine sump
  • Installation and dismantling of front liners
  • Rear axle mounting and dismantling
  • Installation and dismantling of the front wings
  • Installation and dismantling of the side linings of the bottom
  • Fitting and dismantling / hood adjustment
  • Fitting and dismounting the boot lid
  • Fitting and dismantling of luggage compartment cover
  • Assembly and dismantling of the boot lid
  • Assembly and dismantling of the trunk lid
  • Assembly and dismantling of the tailgate trim
  • Trunk lining / Caravan
  • The trunk lid / Signum trim
  • Installation and dismantling of car doors
  • Assembly and dismantling of door locks
  • Assembly and removal of door handles
  • Installation and dismantling of door trim
  • Mounting and dismantling of the triangular cover of the exterior rear-view mirror
  • Mounting and dismantling of exterior mirror housings
  • Mounting and dismantling of rear view mirrors
  • Mounting and dismantling of the servomotor for exterior mirrors
  • Mounting and dismantling of exterior mirrors
  • Installing and dismantling the front door windowglass
  • Installing and dismantling the rear window lifter

Current flow diagrams

  • How to use the electrical circuit
  • Electrical circuit compatibility with earlier circuits
  • Guide to reading the wiring diagram
  • Relay diagram
  • Electroschemes
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Replacing of rear hub bearing (for use on the Opel Vectra C model)

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