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Content

Your Ford Focus car

  • Introduction
  • Safety first!
  • Troubleshooting an emergency
  • Starting the engine from an additional power source
  • Wheel replacement
  • Leak detection
  • Towing
  • Weekly checks
  • Checks under the hood of the car
  • Engine oil level
  • Coolant level
  • Level of a brake liquid and a working liquid of coupling
  • Power Steering fluid level
  • Tire condition and air pressure
  • Washer fluid level
  • Windshield wipers
  • Battery
  • Lamps and fuses
  • Working fluids and lubricants
  • Tire pressure

The instruction on operation and maintenance service of the car

  • Technical information of the car
  • Controls, dashboard, interior equipment
  • Car body care

Regular maintenance - petrol engines

  • General information
  • Regular maintenance
  • Replacement of engine oil and filter
  • Checking the correctness of lighting and sound signal
  • Checking the condition of the hoses and the presence of leaks
  • Checking the electrical wires in the engine compartment
  • Checking brake pads and brake discs
  • Exhaust system check
  • Checking the wheels, suspension components and steering
  • Checking the CV joint and anther of the drive shaft
  • Checking the underbody and brake / fuel lines
  • Lubrication of locks and canopies
  • Checking the reliability of tightening the wheel nuts
  • Road test
  • Replacing the particle filter
  • Checking and adjusting the parking brake)
  • Seat Belt Inspection
  • Replacement of air filter element
  • Replacement of spark plugs
  • Replacing the timing belt
  • Checking and replacing the auxiliary drive belt
  • Checking the automatic transmission fluid level
  • Checking the hydraulic fluid level
  • Brake fluid replacement
  • Replacing the remote control battery
  • Checking and replacing the coolant

Regular maintenance - diesel engines

  • General information
  • Regular maintenance
  • Replacement of engine oil and filter
  • Checking the correctness of lighting and sound signal
  • Checking the condition of the hoses and the presence of leaks
  • Checking the electrical wires in the engine compartment
  • Seat belt inspection
  • Checking brake pads and brake discs
  • Exhaust system check
  • Checking the wheels, suspension components and steering
  • Checking the CV joint and anther of the drive shaft
  • Checking the underbody and brake / fuel lines
  • Lubrication of locks and canopies
  • Checking the reliability of tightening the wheel nuts
  • Road test
  • Replacing the particle filter
  • Checking and adjusting the parking brake
  • Draining and replacing water from the fuel filter
  • Replacement of air filter element
  • Replacing the timing belt
  • Checking and replacing the auxiliary drive belt
  • Brake fluid replacement
  • Replacing the remote control battery
  • Checking and replacing the coolant

Repair procedures without removing the engine from the engine compartment - gasoline engines with a capacity of 1.4 and 1.6 l

  • General information
  • Compression check - description and explanation
  • Determination of the top dead center for cylinder No. 1 piston
  • Cylinder head cover - removal and installation
  • Valve clearance - check and adjustment
  • Crankshaft pulley / torsional vibration damper - removing and installing
  • Timing belt cover covers - Removing and installing
  • Timing belt - removal, inspection and installation
  • Timing belt tensioner and sprockets - removal, inspection and installation
  • Camshaft oil seals - replacement
  • Camshafts and pushers - removal, inspection and installation
  • The head of the block of cylinders - removal, check and installation
  • Crankcase - removal and installation
  • Oil pump - removal, inspection and installation
  • Engine oil pressure sensor
  • Crankshaft oil seals - replacement
  • Handwheel / drive clutch disc - removal, check and installation
  • Engine / gearbox mountings - check and replace

Repair procedures without removing the engine from the engine compartment - gasoline engines with a volume of 1.8 and 2.0 liters

  • General information
  • Compression check - description and explanation
  • Determination of the top dead center for cylinder No. 1 piston
  • Cylinder head cover - removal and installation
  • Valve clearance - check and adjustment
  • Pulley of a crankshaft
  • Timing chain cover - removing and installing
  • Chain of drive GDM, directing - removal, check and installation
  • Camshafts and pushers - removal, inspection and installation
  • Crankshaft oil seals - replacement
  • Cylinder head - removal and installation
  • Crankcase - removal and installation
  • Oil pump - removal, inspection and installation
  • Engine oil warning light sensor - removing and installing
  • Handwheel / drive clutch disc - removal, check and installation
  • Engine / gearbox mountings - check and replace

Repair procedures without removing the engine from the engine compartment - diesel engines with a volume of 1.8 liters

  • General information
  • Compression check and leak detection - description and explanation
  • Determination of the top dead center for the cylinder piston No 1
  • Cylinder head cover - removal and installation
  • Valve clearance - check and adjustment
  • Crankshaft pulley - removing and installing
  • Timing belt - removing and installing
  • Timing belt tensioner and sprockets - removal, inspection and installation
  • Camshaft and pushers - removal, inspection and installation
  • Camshaft seal - replacement
  • The head of the block of cylinders - removal, check and installation
  • Crankcase - removal and installation
  • Oil pump - removal, inspection and installation
  • Engine oil warning light sensor - removing and installing
  • Oil cooler - removal and installation
  • Crankshaft oil seals - replacement
  • Flywheel - removal, inspection and installation
  • Engine / gearbox mountings - check and replace

Removal and overhaul of gasoline engines

  • General information
  • Removing engine / gearbox - preparation and precautions
  • Engine and gearbox assembly - removal, disconnection and installation
  • Major engine repairs - general information
  • Cylinder head - disassembly, cleaning, inspection and assembly
  • Main bearing caps
  • Pistons and connecting rods
  • Crankshaft
  • Engine overhauling -   build sequence
  • The engine is the beginning of traffic after major repairs

Removal and overhaul of diesel engines

  • General information
  • Major engine repairs - general information
  • Removing engine / gearbox - methods and precautions
  • Engine / gearbox - removing, detaching and installing
  • Engine overhauling - sequence of disassembly
  • Cylinder head - disassembly
  • Cylinder head and valves - cleaning and checking
  • Cylinder head - assembly
  • Chain of injection pump drive - removal,   check and installation
  • Piston / connecting rod assembly - removal
  • Crankshaft removal
  • Cylinder block / crankcase - cleaning and inspection
  • Piston / connecting rod assembly - check
  • Crankshaft check
  • The main bearing and the lower end of the connecting rod - check
  • Engine overhaul - assembly sequence
  • Piston rings - installation
  • Crankshaft - installation
  • Piston / connecting rod assembly - installation
  • The engine is the beginning of traffic after major repairs

Cooling system, heater and air conditioning

  • General information
  • Coolant (antifreeze) - general information
  • Cooling hoses - detach and replace
  • Thermostat - removal and installation
  • Electrical cooling fan - check, remove and install
  • Electronic components of the cooling system - removal and installation
  • Radiator and expansion tank - removal, inspection and installation
  • Water pump - check, remove and install
  • Components of the heater / ventilation system - removal and installation
  • Heater / air conditioning controls - removal and installation
  • Air conditioning system - General information and precautions
  • Components of the air conditioning system - removal and installation
  • Additional electric heater (only diesel engines) - general information, removal and installation

The power supply and exhaust system

  • General information and precautions
  • Power system - pressure relief
  • Unleaded fuel - general information and use
  • Fuel lines and fittings - general information
  • Air filter assembly - removing and installing
  • Accelerator pedal - removal and installation
  • Fuel tank - removal, inspection and installation
  • Fuel pump / fuel level transmitter - removal and installation
  • Gravity tank valve - removing and installing
  • Inertial shut-off valve of the power supply system - removal and installation
  • Power system - check
  • Components of the fuel injection system - removal and installation
  • Collectors - removal and installation
  • Exhaust system - general information, removal and installation

The power supply and exhaust system - diesel engines

  • General information and precautions
  • Air filter assembly - removing and installing
  • Fuel tank - removal and installation
  • Accelerator pedal - removal and installation
  • Fuel injection system - general information
  • Power system - refueling and pumping
  • Fuel level transmitter - removing and installing
  • Fuel injection system - check and adjustment
  • High-pressure fuel pump (fuel pump) - removing and installing
  • Fuel injectors - removal and installation
  • Components of the engine management system - removal and installation
  • Turbocharger - description and precautions
  • Turbocharger - removal and installation
  • Turbocharger - check and overhaul
  • Intercooler - removing and installing
  • Collectors - removal and installation
  • Exhaust system - general information and component replacement

Control systems for harmful emissions - gasoline engines

  • General information
  • Catalytic converter - general information and precautions
  • Crankcase ventilation system - checking and replacing components
  • The system for catching fuel vapor - checking and replacing components
  • Control systems for harmful emissions - checking and replacing components

Emission control systems - diesel engines

  • General information
  • Catalytic converter - general information and precautions
  • Crankcase ventilation system - checking and replacing components
  • Control systems for harmful emissions - checking and replacing components

Starting and charging systems - petrol engines

  • General information and precautions
  • Battery - check and charge
  • Battery - removal and installation
  • Charge system - check
  • Generator - removal and installation
  • Startup system - check
  • Starter - removal and installation
  • Starter - check and overhaul

Starting and recharging systems - diesel engines

  • General information and precautions
  • Battery - check and charge
  • Battery - removal and installation
  • Charge system - check
  • Generator - removal and installation
  • Generator - replacement of brush holders
  • Startup system - check
  • Starter - removal and installation
  • Starter - check and overhaul
  • Preheating system - general information
  • Preheating system - checking
  • Glow plugs - removal, inspection and installation

Ignition system - petrol engines

  • Ignition system - general information and precautions
  • Ignition system - check
  • Ignition coils - removal and installation
  • Ignition advance - check and adjustment
  • Detonation sensor - removal and installation

Clutch

  • General information
  • Clutch pedal - removal and installation
  • Master brake cylinder - removal and installation
  • Clutch slave cylinder - removing and installing
  • Hydraulic clutch system - bleeding pressure
  • Clutch assembly - removal, inspection and installation
  • Clutch release bearing - removal, inspection and installation

Manual transmission - versions with diesel engines

  • General information
  • Gear shift housing - removing and installing
  • Selector cables - removal and installation
  • Oil seals - replacement
  • Reversing light switch - removal and installation
  • Transmission oil - draining and refueling
  • Manual gearbox - removing and installing
  • Major overhaul of the gearbox - general information

Automatic transmission

  • General information
  • Fault detection - general
  • Cable of the selector - removal, installation and adjustment
  • Selector components - removal and installation
  • Gearbox sensors - removing and installing
  • Oil seals - replacement
  • Transmission oil sump - removal and installation
  • Radiator for automatic gearbox - removing and installing
  • Automatic gearbox - removal and installation
  • Overhaul of an automatic transmission - general information

Power shafts

  • General information
  • Drive shafts - removal and installation
  • Anther of the outer CV joint - replacement
  • Anther of internal CV joint - replacement
  • Right-hand drive shaft bearing support - removing and installing
  • Reassembly of the drive shaft - general information

Brake system

  • General information
  • Front brake pads are replacement
  • Front brake caliper - removal, bulkhead and installation
  • Front brake disc - check, remove and install
  • Rear brake drum - removal, inspection and installation
  • Rear brake pads for drum brakes - replacement
  • Rear service brake cylinder - removing and installing
  • Rear brake pads of disc brakes - replacement
  • Rear brake caliper - removal, overhaul and installation
  • Rear brake disc - check, remove and install
  • Master brake cylinder - removal, overhaul and installation
  • Brake pedal - removal and installation
  • Hydraulic pipelines and hoses - replacement
  • Hydraulic system - pumping
  • Vacuum brake booster - checking, removing and installing
  • A hose of the vacuum amplifier of brakes with the return valve - removal, check and installation
  • ABS hydraulic unit - removal and installation
  • ABS wheel sensor - checking, removing and installing
  • Components of the electronic stabilization system - removal and installation
  • Anti-slip system - general information
  • Brake switches - removal, installation and adjustment
  • Parking brake lever - removal and installation
  • Parking brake cables - removal and installation
  • Vacuum pump - removal and installation (versions with diesel engines)
  • Vacuum pump - check and bulkhead (versions with diesel engines)

Suspension and steering

  • General information
  • Front hub assembly - removal and installation
  • Front suspension bracket - Removing and installing
  • Front suspension rack - dismantling, inspection and assembly
  • The lever of a forward suspension bracket with a spherical support - removal, a bulkhead and installation
  • Front anti-roll bar - removal and installation
  • Rear hub bearing replacement
  • Rear hub housing / transverse link - removing and installing
  • Rear shock absorber - removal and installation
  • Rear helical spring - removal and installation
  • Rear suspension levers - removing and installing
  • Rear anti-roll bar - removal and installation
  • Steering wheel - removal and installation
  • Steering column - removal and installation
  • Steering rail - removal and installation
  • Anthers of the steering rack - replacement
  • Steering system - pumping
  • Power steering pump - removal and installation
  • The tip of the steering rod - removal and installation
  • Wheel alignment angles - general information
  • Front subframe - removal and installation

Body and its equipment

  • General information
  • Service - body and bottom
  • Maintenance - upholstery and rugs
  • Minor body damage - repairs
  • Serious body damage - repairs
  • Bumpers - removal and installation
  • Radiator grille - removal and installation
  • Hood - removal, installation and adjustment
  • Hood lock - removal, installation and adjustment
  • Internal door trim - removal and installation
  • Glass of the door window - removal and installation
  • Window lift - removing and installing
  • Door handle and lock components - removal and installation
  • Door - removal and installation
  • External rear-view mirror - removal and installation
  • Interior rear view mirror - removal and installation
  • Trunk lid - removing and installing
  • Components of the boot lid lock - removal and installation
  • Trunk door - removal and installation
  • Support struts - removal and installation
  • Components of the trunk lid lock - removal and installation
  • Central door locking system - check, reprogram, remove and install
  • Windshield and fixed windows - removal and installation
  • Side facing body moldings and glued emblems - removal and installation
  • Hatch - General information and adjustment
  • Seats - removal and installation
  • Seat belts - removal and installation
  • Interior trim panels - removal and installation
  • Central console - removal and installation
  • Ceiling console - removal and installation
  • Glovebox - removing and installing
  • Dashboard - removal and installation
  • Underwing - removal and installation
  • Body check dimensions

Body electrical systems

  • General information and precautions
  • Detection of malfunctions in the electrical system - General information
  • Fuses and relays - general information
  • Ignition switch - removal and installation
  • Switches - removal and installation
  • Lamps for external lighting - replacement
  • Indoor lighting lamps - replacement
  • External block lamps - removal, installation and adjustment of the beam
  • System of xenon headlight gas discharge headlamps - removal of components, installation and adjustment
  • Instrument cluster - removal and installation
  • Windscreen wiper components - removing and installing
  • Washer system - general information
  • The drive of a screen wiper of a door of a luggage carrier - removal and installation
  • Sound signals - removal and installation
  • Drive of the sunroof - removal and installation
  • Central locking system for doors - general information
  • Components of parktronics - general information, removal and installation
  • Audio / DVD systems - uninstall and install
  • Antenna - removal and installation
  • Speakers - removal and installation
  • Airbag system - general information and precautions
  • Components of the airbag system - removal and installation
  • Anti-theft alarm system - general information
  • Electronic control units - removal and installation
  • Fuel Tank Drive - removing and installing

Electroschemes

Applications

  • General repair procedures
  • Lifting the car with a jack, the points of the pillars
  • Tools and devices
  • Checking the technical condition of the car
  • Troubleshooting
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Description the bottom lever of a forward suspension bracket (for use on the Ford Focus II model)

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