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Contents

Actions in emergency situations

  • Actions in emergency situations
  • On-board tool
  • Changing a wheel
  • Starting the engine from an external power source
  • Towing
  • Replacing lamps
  • Replacing fuses
  • Relay

Daily checks and troubleshooting

Vehicle operation in winter

A trip to the service station

Instructions for use and maintenance

  • Specifications
  • Controls, instrument panel, interior equipment
  • Car body and interior care
  • Vehicle maintenance (checking and filling)

Maintenance consumables

Warnings and safety regulations when working on a vehicle

Basic tools, measuring instruments and methods of working with them

  • Basic set of necessary tools
  • Methods for working with measuring instruments

Mechanical part of the engine

  • Removal and installation of the engine, engine mount
  • Cylinder head, camshaft housing
  • Toothed belt drive
  • Valve mechanism
  • Inlet and outlet valves
  • Cylinder block
  • Service data and specification

Cooling system

  • Coolant
  • Radiator and radiator fan
  • Coolant pump / coolant circulation control
  • Service data and specification

Lubrication system

  • Oil pressure test
  • Engine oil
  • Oil pan / oil pump
  • Engine oil cooler
  • Crankcase ventilation system
  • Oil filter and oil pressure sensors
  • Service data and specification

Power system

  • Vehicle safety and maintenance
  • Injectors, fuel rail
  • High pressure fuel pump (1.4L engines)
  • Fuel filter
  • Fuel tank, fuel delivery module
  • Evaporative emission system
  • Service data and specification

Engine management

  • General instructions
  • Accelerator pedal
  • Engine control unit (J623)
  • System sensors
  • Service data and specification

Intake and exhaust system

  • Precautions
  • Intake system
  • Pressurization system (engines 1.4 l)
  • Exhaust gas aftertreatment system
  • Exhaust pipes and mufflers
  • Service data and specification

Engine electrical equipment

  • Precautions
  • Ignition system
  • Generator and its elements
  • Starter
  • Battery
  • Service data and specification

Clutch for manual transmission

  • Bleeding the clutch actuator
  • Pedal assembly
  • Clutch hydraulic, clutch release mechanism
  • Clutch discs
  • Service data and specification

Clutch for robotic gearbox

  • Clutch release
  • Double clutch assembly
  • Lip seals
  • Service data and specification

Manual transmission

  • Gearbox oil
  • Gearshift mechanism
  • Removing and installing gearbox
  • Transmission shaft seals
  • Service data and specification

Automatic transmission

  • General information
  • Gearbox oil (ATF)
  • Selector switch
  • Removing and installing gearbox
  • Torque converter
  • Gearbox elements
  • Service data and specification

Robotic gearbox

  • General information
  • Gearbox oil
  • Selector switch
  • Removing and installing gearbox
  • Mechatronic block
  • Gearbox elements
  • Service data and specification

Drive shafts

  • Removing and installing drive shafts
  • Disassembly, inspection and assembly of drive shafts
  • Service data and specification

Pendant

  • General information
  • Front suspension
  • Rear suspension
  • Ride height sensor
  • Wheel alignment
  • Service data and specification

Brake system

  • Repair instructions
  • Brake pedal
  • Brake system hydraulics, governor, booster
  • Front brake
  • Rear brakes
  • Parking brake system
  • Anti-lock braking system (ABS)
  • Service data and specification

Steering

  • Steering wheel
  • Steering column
  • Steering gear
  • Service data and specification

Body

  • Interior
  • Exterior
  • Body dimensions and clearances
  • Service data and specification

Passive safety system

  • Precautions
  • Airbag modules, as well as their elements
  • Seat belts
  • Service data and specification

Air conditioning, ventilation and heating system

  • Safety Instructions
  • Ventilation and heating system
  • Air conditioning system (air conditioning)
  • Service data and specification

Vehicle electrical equipment and systems

  • Auxiliary electrical equipment and lighting
  • Service data and specification
  • Wiring diagrams
  • Headlights
  • Rear lights
  • Interior lamps
  • Light switch
  • Instrument cluster
  • Driver's door
  • Front passenger door
  • Multimedia system
  • Battery, starter and alternator
  • Radiator fan
  • Fuel system
  • Windshield wiper and washer
  • Brake system
  • Climatronic

Dictionary

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Electroschemes Volkswagen Polo Liftback since 2020

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Wiring diagrams

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