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Contents

Emergency response

  • Emergency response
  • Onboard tool
  • Tire repair kit
  • Wheel replacement
  • Manual emergency unlocking of the vehicle
  • Emergency release of the gear selector lock
  • Starting the engine from an external power source
  • Towing
  • Replacing lamps
  • Replacing fuses

Daily checks and troubleshooting

Car operation in winter

A trip to the service station

Operation and maintenance manual

  • Specifications
  • Controls, dashboard, interior equipment
  • Care and cleaning
  • Car maintenance (checking and filling)

Maintenance consumables

Precautions and safety rules when working on a car

Basic tools, measuring devices and methods of working with them

  • Basic set of necessary tools
  • Methods of working with measuring devices

Mechanical part of the engine (diesel engines)

  • Removal and installation of the engine, engine mounts
  • Cylinder head, valve actuator
  • Cylinder block
  • Service data and specification

The mechanical part of the engine (gasoline engines)

  • Removal and installation of the engine, engine mounts
  • Cylinder head, valve drive
  • Cylinder block
  • Service data and specification

Cooling system

  • Coolant
  • Radiator and radiator fan
  • Coolant pump / coolant circulation control
  • Service data and specification

Lubrication system

  • Engine oil
  • Oil pan / oil pump
  • Engine oil cooling radiator
  • Oil filter and oil pressure sensors
  • Service data and specification

Power system

  • Safety measures and car service
  • Injectors, fuel rail
  • High pressure fuel pump
  • Fuel tank, fuel delivery module, fuel filter
  • Service data and specification

Engine management system

  • Accelerator pedal
  • Engine control unit (J623)
  • System sensors
  • Service data and specification

Intake and exhaust system

  • Intake system
  • Exhaust manifold and pressurization system
  • Exhaust pipes and mufflers
  • Service data and specification

Engine electrical equipment

  • Glow plugs (diesel engines)
  • Ignition system (petrol engines)
  • Generator
  • Starter
  • Battery
  • Voltage converter
  • Service data and specification

Automatic transmission

  • General information
  • Gearbox oil
  • ATF circulation circuit
  • Gear selector slide
  • Removing and installing gearbox
  • Torque converter
  • ATF system
  • Service data and specification

Drive shafts and final drive

  • Front final drive
  • Rear final drive
  • Propeller shaft (rear axle drive shaft)
  • Front drive shafts
  • Rear drive shafts
  • Service data and specification

Suspension

  • General information
  • Front suspension
  • Rear suspension
  • Wheel alignment
  • Service data and specification

Braking system

  • Repair instructions
  • Brake pedal
  • Brake hydraulics, regulator, booster
  • Front brakes
  • Rear brakes
  • Parking brake system
  • Anti-lock braking system (ABS)
  • Service data and specification

Steering

  • Steering wheel
  • Steering column
  • Steering gear
  • Rear axle steering mechanism
  • Service data and specification

Body

  • Interior
  • Exterior
  • Body dimensions
  • Service data and specification

Passive safety system

  • Precautions
  • Airbag modules and their elements
  • Seat belts
  • Service data and specification

Air conditioning, ventilation and heating system

  • Safety instructions for working with air conditioners
  • Ventilation and heating system
  • Air conditioning system (air conditioning)
  • Service data and specification

Electrical equipment and electrical systems of the car

  • Ancillary electrical equipment and lighting devices
  • Service data and specification
  • Description of electrical circuits
  • Wiring diagrams

Explanatory dictionary

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Online repair e-manual Volkswagen Touareg with 2018

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