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Content

Introduction

  • Introduction
  • Vehicle and engine identification
  • Engine specifications

Instruction manual

  • Key numbers, code numbers
  • Unlocking the driver's door
  • Unlocking the trunk
  • Seat adjustment
  • Adjusting the position of the inner mirror
  • Setting the position of the exterior mirrors
  • Seat belt fastening
  • Steering wheel
  • Dashboard
  • Devices
  • Manual transmission
  • Easytronic (option)
  • Automatic transmission (option)
  • Exhaust gases are toxic
  • Before you go on a journey
  • Starting the petrol engine
  • Starting a diesel engine
  • Release the parking brake
  • Parking the car
  • Warning beeps
  • Remote control for a radio or infotainment system
  • The system of airbags opel full size
  • Active headrests (optional)
  • Parking pilot (option)
  • ECO service-flex

Caring for a car

  • Car wash
  • Caring for paint
  • External lighting devices
  • Care for plastic parts
  • Cleaning the glass
  • Care of rubber gaskets
  • Cleaning tires
  • Cleaning of light alloy wheels
  • Cleaning the seat belts
  • Bottom protection / canned cavities
  • Upholstery cleaning / cleaning
  • Elimination of rubble damage
  • Tools
  • Starting the engine from an external battery
  • Towing a vehicle

Maintenance

  • Reset service interval indication
  • Maintenance plan
  • Additional preventive maintenance
  • Maintenance work
  • Body / internal equipment / heating system

Electrical equipment

  • Additional installation of electrical equipment
  • Troubleshooting electrical system
  • Diagnosis of generator faults
  • Starter mounting and dismantling
  • Checking the traction relay starter
  • Checking the installed starter
  • Checking the dismantled starter
  • Diagnostics for failures of starter operation

Lighting devices

  • Table of categories of lamps
  • Replacement of incandescent lamps in headlamps
  • Dipped beam (halogen)
  • Main beam (fastening with wire clip)
  • Main beam (fastening without wire brace)
  • Parking lights
  • Direction indicators
  • Dipped beam (ellipsoid headlights)
  • Headlights (xenon lamps)
  • Replacement of incandescent lamps in headlamps
  • Headlights (halogen lights)
  • Main beam
  • Parking lights
  • Direction indicators
  • Fitting and dismantling of side direction indicators
  • Mounting and dismantling of headlights
  • Fitting and dismantling of fog lights
  • Mounting and dismantling of rear lights
  • Rear light
  • Installing and dismantling the rear fog lamp
  • Removing and installing additional brake lights
  • Installing and removing the license plate light
  • Replacing interior light bulbs

Glass cleaning system

  • Replacing the rubber wiper rubber
  • Checking and setting the angle of the wiper blade
  • Removing and installing windshield washer nozzle
  • Installing and removing the wiper arm
  • Installing and dismounting the windscreen washer of the front window
  • Installing and dismounting the windscreen washer of the front window
  • Installing and dismantling the windscreen washer for rear window
  • Assembly and disassembly of the pump and windscreen washer tank
  • Damage to the wiper blade rubber

Instrument board, switches, stereo system

  • Mounting Dismantling of the dashboard
  • Assembly and disassembly of the instrument cluster display
  • Light switch assembly - assembly and disassembly
  • Emergency light switch - installation and dismantling
  • Installing and removing switches on the door panel
  • Mounting and dismantling of the door contact switch
  • Installing and dismounting the hood contact switch
  • Mounting and dismounting of the central display
  • Installing and removing switches on the door panel
  • Emergency light switch - installation and dismantling
  • Light switch assembly - assembly and disassembly
  • Installing and dismounting the radio
  • Installation and dismantling of the speaker system
  • Installation and dismantling of the outdoor antenna
  • Heater / climate control
  • Air conditioning
  • Air grilles, installation and dismantling (Corsa)
  • Air gratings - installation and dismantling (Meriva)
  • Mounting and dismantling of rotary switches for heating and air conditioning
  • Switch box / incandescent lamp
  • Complete sets with the engine with supercharged: a heater and the conditioner - installation and dismantle
  • Installing and removing an additional resistor
  • Versions with supercharged engine: heater and air conditioning - installation and dismantling
  • Servomotor for air distribution - installation and dismantling
  • Installation and dismantling of the additional heating system

Chassis

  • Chassis
  • Front axle
  • Precautions
  • Shock absorber stand - installation and dismantling
  • Adjusting the camber of the front wheels / track width
  • Shock absorber
  • Drive shaft / seal cuff / equal angular speed joint
  • Mounting and dismounting of the drive shaft
  • Installation and dismantling of the intermediate shaft
  • Disassembly of drive shaft / replacement of cuffs
  • Assembly and dismantling of the rotary knuckle
  • Assembly and dismantling of wheel bearing
  • Cross-arm suspension, dismantling and mounting / testing of the ball bearing
  • Rear axle
  • The twisted spring of the rear axle - assembly and dismantling
  • Rear axle shock absorbers - assembly and dismantling
  • Wheel hub assembly / rear wheel hub assembly and disassembly

Steering, airbag

  • Airbag - safety rules
  • Installing and dismantling the airbag system
  • Assembly and disassembly of the steering wheel
  • Assembly and disassembly of the head of the tie rod
  • Installation and dismantling of rubber cuffs of steering draft

Wheels and tires

  • Tire pressure
  • List of tires and wheels for models Corsa sedan and Meriva
  • Tire and wheel designations / release date
  • Measuring the tire tread depth
  • Wheel balancing
  • Winter chains for wheels
  • Wheel mounting and dismantling
  • Replacement of wheels with directional tread pattern
  • Recommendations for caring for wheels
  • Allowable errors during tire operation

Brake system

  • ABS / EBV / TC / ESP
  • Installation and dismantling of front brake pads
  • Assembly and dismantling of the front wheel support / support
  • Installation and dismantling of rear brake pads
  • Mounting and dismantling of the caliper of the rear wheels
  • Installation and dismantling of the brake disc
  • Measurement of the thickness of the brake disc
  • Installation and dismantling of drum brake pads
  • Installation and dismantling of the brake cylinder
  • Assembly and dismantling of the parking brake cable
  • Parking brake adjustment
  • Assembly and removal of the parking brake lever / manual operation switch
  • Fitting and disassembly of the brake fluid supply hose
  • Bleeding the brake system
  • Diagnosis of the brake booster
  • Mounting and disassembly of the brake light switch
  • Diagnosis of problems in the braking system

Engine mechanism

  • Installation of the piston of the first cylinder of the engine in position of the top dead point
  • Mounting and dismantling of the right engine support together with the fastening
  • Mounting and dismantling of the timing belt / tensioner pulley of the toothed belt
  • Fitting and dismantling of a gear belt
  • Fitting and dismantling of a gear belt
  • Tightening torques for the cylinder head
  • Assembly and dismantling of the cylinder head cover
  • Checking and adjusting the clearance in the valves
  • Installation and disassembly of a poly-V-belt
  • Starting the engine
  • Diagnosis of engine problems
  • Lubrication of the engine
    • Specification of motor oils
    • Circulation of oil
    • Oil consumption
    • Measuring the temperature of the engine oil
    • Checking the oil pressure
    • Circulation of oil
  • Engine cooling
    • Radiator and coolant
    • How to drain and pour coolant
    • Cooling system controller (thermostat) - installation and dismantling
    • Checking the regulator of the cooling system (thermostat)
    • Checking the cooling system
    • Mounting and dismantling of the fan
    • Mounting and dismantling of the radiator
    • Installing and dismantling the coolant pump
    • Diagnosis of engine cooling system failures

Engine management system

  • Gasoline engine injection system and ignition system
  • Precautions for working with the petrol injection system
  • Diesel engine injection system
  • Petrol injection system
  • Sensors and drives of fuel injection
  • Idle speed / ignition / control and adjustment of co-content
  • General diagnosis of the operation of the injection system
  • Engine overview
  • Installing and dismantling the fuel injector
  • Fuel saving system
  • Diagnosis of faults in the petrol injection system
  • Ignition
  • Installation and dismantling of the ignition module
  • Diesel engine injection system
  • Preheating system for diesel
  • Installation and dismantling of glow plugs
  • Installing and dismantling the fuel rail
  • Common rail fuel system
  • Installation and dismantling of the injector (injector)
  • Diagnosis of diesel injection system problems
  • Fuel system
  • Reducing fuel consumption
  • Rules of operation when replacing fuel system elements and precautionary measures
  • Fuel pressure relief
  • Installing and dismantling the fuel pump
  • Installation and dismantling of crash-boxes
  • Air filter / air ducts
  • Installing and dismounting the air filter

Exhaust system

  • How to avoid damage to the catalytic converter
  • Functions of the catalytic converter
  • Turbocharger
  • Diesel particulate filter
  • General view of the exhaust system
  • Installation and dismantling of the exhaust gas system
  • Mounting and dismantling of the oxygen sensor
  • Check of tightness of system of release of the fulfilled gases
  • Additional tightening torques for the exhaust system

Car interior

  • Important safety advice when installing and dismantling the car's interior
  • Mounting and dismantling of clamps
  • Mounting and dismantling of the rearview mirror
  • Mounting and dismantling of car handrails
  • Mounting and dismantling of the sun visor
  • Installation and dismantling of the glovebox
  • Installing and dismantling the gearshift casing
  • Mounting and dismantling of the center console
  • Fitting and dismantling of the side trim in the driver's footwell
  • Assembly and dismantling of the instrument panel trim in the front passenger's leg space
  • Mounting and dismantling of the door sill
  • Mounting and dismantling of racks of racks A (Corsa)
  • Mounting and dismantling of racks of racks
  • Rear side trim assembly and dismantling
  • Mounting and dismantling of the casing of racks C
  • Mounting and dismantling of the racks of racks B (Corsa / four-door)
  • Mounting and dismantling of C / D racks
  • Fitting and dismantling luggage compartment lining trim
  • Fitting and dismantling of the rear cross member skin
  • Mounting and dismantling of racks of racks
  • Mounting and dismantling of the center console
  • Mounting and dismantling of the door sill
  • Installation and dismantling of the skin in the footwell of the front passenger
  • Mounting and dismantling of the upper casing in the driver's footwell
  • Mounting and dismantling of the casing under the steering column
  • Installation and dismantling of the decorative cover of the glove box
  • Fitting and dismantling of the luggage compartment side trim
  • Mounting and dismantling of racks of racks A (Meriva)
  • Mounting and dismantling of the cladding of racks in (Meriva)
  • Mounting and dismantling of C / D racks
  • Assembly and dismantling of the front seats
  • Installation and dismantling of the rear seat (Corsa)
  • Mounting and dismantling of the rear seat backrest clamp
  • Fitting and disassembling the front seat belt
  • Fitting and disassembling the front seat belt height regulator
  • Assembling and disassembling the rear seat belt
  • Fitting and disassembling the rear seat belt buckle
  • Rear seat mounting and dismantling
  • Middle part of rear seat

Components of a body of the car

  • Safety rules for the installation and dismantling of body parts
  • Damage and chips on the windshield
  • Mounting and dismantling of the engine pallet
  • Installation and dismantling of the lower deflector
  • Assembly and dismantling of the front wall panel
  • Installation and removal of protective linings
  • Installation and dismantling of the windshield fairing
  • Front bumper mounting / demounting / front bumper mounting
  • Rear bumper / rear bumper mounting and dismantling
  • Installation and dismantling of front liners
  • Rear axle mounting and dismantling
  • Installation and dismantling of the front wings
  • Installing and dismantling the wheel arch cover
  • Installation and dismantling of side channel skinning
  • Installing and dismounting the engine hood / adjustment
  • Fitting and dismantling of boot lid - adjustment
  • Fitting and dismantling of trunk lining
  • Fitting and dismantling of trunk lining
  • Assembly and dismantling of the trunk lid
  • Installation and dismantling of car doors
  • Assembly and dismantling of door locks
  • Installation and dismantling of external door handles
  • Mounting and dismantling of the lock cylinder
  • Installation and removal of the inner door handle
  • Assembly and dismantling of door locks
  • Installation and dismantling of door trim
  • Installation and dismantling of door trim
  • Installing and dismounting the front window power window
  • Installing and dismounting the rear power window regulator
  • Installing and dismounting the front window of the front door
  • Mounting and dismantling of the door rubber seal
  • Mounting and dismantling of the triangular plug of the side mirror of the rear view
  • Body dimensions
  • Mounting and dismantling of the body of the side mirror
  • Mounting and dismantling of the rear-view mirror
  • Mounting and dismantling of the body of the side mirrors
    • Opel Corsa C
    • Opel Meriva

Electrical schemes

  • How to use the electrical circuit
  • Compatibility of electrical circuitry with earlier schemes
  • Guide to reading diagrams
  • Relay circuit
  • Abbreviations
  • Lighting system: light switch, turn signal switch, emergency light switch
  • Lighting system: headlights (halogen lamps)
  • Lighting system: rear lights, brake light switch, interconnect system switch
  • Lighting system: side lights, rear fog light, fog lights, trailer hitch designed to work with a trailer
  • Electrical appliances: interior lighting lamps, electric interior mirror, reading lamp, door contact switch, cigarette lighter, horn
  • Electrical appliances: stereo electrical appliances: heated seats
  • Engine: Z12XE (part 1)
  • Engine: Z12XE (part 2)
  • Engine: Z13DT (part 1)
  • Engine: Z13DT (part 2)
  • Engine: cooling for engines Z10XEP, Z12XE (P), Z14XEP, Z16SE, Z18XE
  • Engine: rear window heating, heating, fuel pump
  • Electrical devices: exterior side mirrors, window lifter
  • Electrical appliances: central locking
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Abbreviations Opel Combo / Combo Tour / Corsa C / Meriva with 2000 (restyling 2003)

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