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Content

Actions in emergency situations

  • Starting the engine from an external source
  • Engine overheats
  • Wheel replacement
  • Towing
  • Fuse replacement

Daily checks and troubleshooting

Operation and maintenance manual

  • General information about the car
  • Controls, dashboard, interior equipment
  • Caring for the body and the car
  • Car maintenance

Precautions and safety rules when working on a car

Basic tools, measuring instruments and methods of working with them

  • Basic set of necessary tools
  • Methods of working with measuring devices

Mechanical part of the engine

  • General information
  • Car service
  • Cylinder head
  • Handwheel and rear cover of the cylinder block
  • Gas distribution mechanism
  • Block of cylinders and piston-piston group
  • Service data and specification

Cooling system

  • General information
  • Radiator fan
  • Water pump
  • Thermostat
  • Coolant temperature sensor and engine overload relay
  • Radiator
  • Service data and specification

Lubrication system

  • General information
  • Service order
  • Oil pump, oil filter and oil intake
  • Oil pressure switch
  • Oil cooler
  • Service data and specification

Power system

  • General information
  • Service order
  • Accelerator pedal
  • Fuel tank
  • Fuel injector
  • Fuel filter
  • Water separator
  • High pressure fuel pump
  • Service data and specification

Engine management system

  • General information
  • Read fault codes
  • Replacement of the electronic control unit
  • Testing operations
  • Service data and specification

The intake and exhaust system

  • General information
  • Car service
  • Intake manifold
  • Exhaust system
  • Service data and specification

Engine electrical equipment

  • General information
  • Charge system
  • Starting system
  • Preheating system
  • Service data and specification

Clutch

  • General information
  • Car service
  • Clutch pedal
  • Master cylinder
  • Clutch slave cylinder
  • Clutch plates
  • Service data and specification

Transmission

  • General information
  • Car service
  • Gearbox assembly
  • Dismantling and assembling the gearbox
  • Secondary shaft of the gearbox
  • Gear shift mechanism
  • Service data and specification

Cardan shaft and bridges

  • General information
  • Cardan shaft
  • Front axle
  • Wheel alignment
  • Rear axle and final drive
  • Service data and specification

Suspension

  • General information
  • Front suspension
  • Rear suspension
  • Wheels and tires
  • Service data and specification

Brake system

  • General information
  • Car service
  • Hydraulic drive with vacuum booster
  • Front brakes
  • Rear brakes
  • Parking brake system
  • Mountain brake
  • Anti-lock braking system (ABS) and anti-slip system (ASR)
  • Service data and specification

Steering

  • General information
  • Car service
  • Steering column and shaft
  • Steering links
  • Power steering system
  • Steering gear
  • Service data and specification

Cabin

  • General information
  • Exterior
  • Interior
  • Service data and specification

Heater and air conditioning

  • General information
  • Checks on the car
  • Air conditioning and heater control system
  • Ventilation system
  • Heater
  • Air conditioning
  • Service data and specification

Electrical systems and electrical circuits

  • General information
  • Devices and indicators
  • Subsea switches
  • Windscreen wipers and washers
  • Power windows
  • Lighting
  • Audio system
  • Central locking system
  • Beep
  • Location of wiring harnesses and connectors
  • Component layout
  • Electroschemes

Trouble codes

Explanatory dictionary

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Service data and cab specifications Hyundai HD 35 / HD 45 / HD 65 / HD 72 / HD 75 / HD 78 with 2003

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