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Western Star owners and maintenance e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-350-5
Number of pages: 341
Format: file PDF

About the manual

Engine type: disel

In the manual you will find

  • Self-care and maintenance instructions
  • Vehicle construction and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Trucks , Western Star
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-350-5
Number of pages: 341
Format: file PDF

About the manual

Engine type: disel

In the manual you will find

  • Self-care and maintenance instructions
  • Vehicle construction and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Introduction, environmental concerns and recommendations, event data recorder, customer assistance center, reporting safety defects

Vehicle identification

  • Component information label
  • Federal motor vehicle safety standard labels
  • Canadian motor vehicle safety standard labels
  • Component GWR label
  • Emissions labels

Vehicle access

  • Door locks and handles
  • Grab handles and access steps
  • Back-of-cab access
  • Hood opening and closing

Instruments

  • Warning and indicator lights
  • Standard instruments
  • Optional instruments
  • Overhead instrument panel, optional

Driver controls

  • Control panels
  • Ignition switch
  • Lighting controls
  • Horn controls
  • Powertrain controls
  • Windshield wiper controls
  • Brake controls
  • Adjustable steering column controls
  • Suspension/trailer connection controls
  • Climate controls
  • Seat controls

Climate controls

  • Climate control options
  • Cab climate control panels
  • Sleeper climate control panels

Seats and restraints

  • Seats, general information
  • Western star high-back seat
  • Bostrom seat
  • National seat
  • Abts seat
  • Seat belts and tether belts
  • Sleeper compartment restraints

Cab and sleeper features

  • Windows and mirrors
  • Cab amenities
  • Sleeper amenities

Electrical system

  • Vehicle power distribution
  • Battery disconnect switches
  • Battery access

Engine starting, operation, and shutdown

  • Engine starting
  • Engine operation
  • Engine shutdown
  • Engine cooling

Optional engine systems

  • Engine protection—warning and shutdown
  • Engine idle limiting
  • Cruise control
  • Auxiliary braking applications
  • Power takeoff (PTO) governor

Emissions and fuel efficiency

  • Greenhouse gas emissions and fuel consumption standards
  • EPA-regulated emissions aftertreatment systems
  • Diesel exhaust fluid and tank, EPA10 and newer engines

Brake systems

  • Air brake system
  • Meritor WABCO antilock braking system
  • Roll-stability control

Steering system

  • Power steering system

Manual transmissions and clutch

  • Eaton Fuller transmission operation tips
  • Eaton Fuller Splitter and Range-Shift transmissions
  • Eaton Fuller Deep reduction transmissions Clutch

Automated and automatic transmissions

  • Eaton Fuller Automated transmissions
  • Allison automatic transmissions

Drive axles

  • Drive axles with differential lock
  • Interaxle lock

Fifth wheels

  • Fifth wheels, general information
  • Fifth wheel coupling
  • Fifth wheel uncoupling
  • Fifth wheel slide

Trailer couplings

  • Trailer couplings
  • Air-suspension dump valve
  • Premier trailer couplings

Headlight aiming

  • Preliminary checks
  • Checking headlight aim
  • Adjusting headlight aim

Vehicle appearance and care

  • Cab washing and polishing
  • Care of chrome parts
  • Dashboard care
  • Vinyl upholstery cleaning
  • Velour upholstery cleaning
  • Star gauge face care
  • Care of exterior lights

In an emergency

  • Hazard warning lights
  • Fire extinguisher
  • Emergency kit
  • Emergency filter replacement, DAVCO fuel / water separator
  • Starting with jumper cables
  • Towing

Pre- and post-trip checklists

  • Periodic inspections and maintenance, general information
  • Checklists
  • Fluids added

Pre- and post-trip inspections and maintenance

  • Safety precautions
  • Daily pretrip inspections and maintenance
  • Weekly post-trip inspections and maintenance
  • Monthly post-trip inspections and maintenance

Maintenance manual contents

General information

  • Determining scheduled maintenance intervals
  • Initial maintenance (IM) operations
  • Lubrication and fluid level check
  • M1 maintenance interval operations table
  • M2 maintenance interval operations table
  • M3 maintenance interval operations table
  • M4 maintenance interval operations table
  • Maintenance operation sets table
  • Maintenance service table
  • Noise emission controls maintenance
  • Torque specifications tables
  • Vehicle maintenance schedule tables
  • Verification of inspections log

Engine

  • Engine belt inspection
  • Engine noise panel inspection (noise emission control)
  • Engine-support fasteners check (noise emission control)
  • Pacbrake® inspection and maintenance
  • Safety precautions

Air intake

  • Air cleaner element inspection and replacement
  • Charge air cooler inspection
  • Intake piping inspection

Air compressor

  • Air compressor inspection
  • Safety precautions

Alternators and starters

  • Alternator and starter check
  • Battery check
  • Safety precautions

Engine cooling / radiator

  • Coolant inspection
  • Cooling system inspection (noise emission control)
  • Cooling system pressure-flush
  • Pressure / filler cap test
  • Safety precautions

Clutch

  • Clutch release bearing lubrication
  • Clutch release cross-shaft lubrication
  • Clutch replacement, detroit™ automated transmissions
  • Fluid change, hydraulic clutch control
  • Fluid level check, hydraulic clutch control
  • Safety precautions
  • Sleeve assembly bronze bushing lubrication

Transmission

  • Allison transmission fluid and filter change
  • Allison and Eaton Fuller transmission breather check
  • Detroit automated transmission air filter replacement
  • Detroit automated transmission fluid change and magnetic plug cleaning
  • Detroit automated transmission fluid level inspection
  • ESS transmission filter and boot inspection
  • Manual transmission air filter / regulator check, and clean or replace
  • Manual transmission fluid change
  • Safety precautions
  • Transmission fluid level inspection
  • Transmission inspection

Frame and frame components

  • Fifth wheel inspection
  • Fifth wheel lubrication
  • Frame fastener torque check
  • Holland fifth wheel sliding mechanism inspection
  • Premier 690 coupling inspection
  • Safety precautions
  • Trailer electrical connector lubrication

Suspension

  • Safety precautions
  • Suspension inspection
  • Suspension lubrication
  • Suspension U-bolt torque check

Front axle

  • Front axle wheel bearing lubrication
  • Front drive axle lubricant change
  • Front drive axle lubricant level check
  • Knuckle pin lubrication
  • Safety precautions
  • Tie rod inspection
  • Tie rod lubrication
  • Wheel alignment check

Rear axle

  • Axle lubricant and filter change, and magnetic strainer cleaning and check
  • Drive axle breather check
  • Drive axle lubricant level check
  • Safety precautions
  • Two-speed-axle shift unit lubricant level check

Wheels and tires

  • Tire check
  • Wheel nut and rim nut torque check

Driveline

  • Driveline inspection
  • Driveline lubrication
  • Safety precautions

Brakes

  • Air brake system valve inspection
  • Air dryer desiccant replacement
  • Air dryer inspection
  • Alcohol evaporator cleaning and inspection
  • Brake inspection
  • Camshaft bracket lubrication
  • Safety precautions
  • Slack adjuster lubrication
  • Versajust slack adjuster inspection and lubrication

Steering

  • Drag link inspection
  • Drag link lubrication
  • Power steering fluid and filter changing
  • Power steering gear lubrication
  • Safety precautions
  • Steering shaft lubrication

Fuel

  • Fuel filter replacement
  • Fuel separator sight bowl cleaning and element replacement
  • Fuel tank band nut tightening
  • Safety precautions

Exhaust

  • CAT CGI bellows replacement
  • Exhaust System Inspection (noise emission control)
  • Safety precautions

Cab

  • Aerodynamic component inspection
  • Cab suspension inspection
  • Mirror folding check
  • Safety precautions

Doors

  • Door seal, door latch, door hinge, and door check lubrication

Heater and air conditioner

  • Air conditioner inspection
  • HVAC air filter cleaning and replacement
  • Safety precautions

Hood, grille, and cab fenders

  • Hood rear support lubrication

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