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Volvo S40 / V40 1996 thru 2004, repair e-manual (in Russian)

Volvo S40 / V40 1996 thru 2004, repair e-manual (in Russian)
How to pay and download
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
(8)
8 10 1
Publisher: © "Gusi-Lebedi"
ISBN: 985-4550-37-0
Number of pages: 280
Format: file PDF

About the manual

Engine types: 4162S / B4162S2 / B4184S / B4184S3 / B4184S2 / B4184SJ / B4184SM / B4194T / B4194T2 / B4204S2 / B4204S / B4204T / B4204T2 / B4204T3 / B4204T5 / D4192T / D4192T2 / D4192T3 / D4192T4

Displacement: 1.6 / 1.8 / 1.9 / 2.0 / 1.9D l.

Power: 90 / 95 / 102 / 105 / 109 / 115 / 116 / 122 / 125 / 136 / 140 / 160 / 165 / 200 h. p.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Gusi-Lebedi
Categories: Volvo
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 985-4550-37-0
Number of pages: 280
Format: file PDF

About the manual

Engine types: 4162S / B4162S2 / B4184S / B4184S3 / B4184S2 / B4184SJ / B4184SM / B4194T / B4194T2 / B4204S2 / B4204S / B4204T / B4204T2 / B4204T3 / B4204T5 / D4192T / D4192T2 / D4192T3 / D4192T4

Displacement: 1.6 / 1.8 / 1.9 / 2.0 / 1.9D l.

Power: 90 / 95 / 102 / 105 / 109 / 115 / 116 / 122 / 125 / 136 / 140 / 160 / 165 / 200 h. p.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Content

Operating instructions

Maintenance

  • Car care
  • Starting the engine using a booster battery
  • Car towing
  • Jacking up the car
  • Maintenance plan
  • Engine oil and oil filter - change
  • Ancillary drive ribbed belt - check and replace
  • Coolant - check level, concentration, change
  • Transmission oil - check level
  • Brake fluid - check level, change
  • Brake lines and hoses - check
  • Spark plugs - replacement
  • Air filter element - replace
  • Fuel filter - change
  • Exhaust system - visual inspection
  • Suspension and steering
  • Gearbox
  • Body
  • Cabin filter - replacement
  • Wheels and tires
  • Battery - checking electrolyte level

Gasoline engines - repair without dismantling

  • Specifications
  • General information
  • Vehicle identification number
  • Compression test
  • Timing belt - removal and installation
  • Front camshaft oil seal - replacement
  • Rear camshaft oil seal - replacement
  • Camshafts and pushers - removal, inspection, installation
  • Cylinder head - removal and installation
  • Crankshaft oil seals - replacement
  • Oil pump - removal, check, installation
  • Flywheel / drive disc - removal, inspection, installation
  • Engine mounts - removal and installation

Gasoline engines - removal and installation, general bulkhead procedures

  • Specifications
  • Engine overhaul - general information
  • Engine / gearbox - removal, disconnection, installation
  • Cylinder head - disassembly, cleaning, inspection and assembly
  • Oil pan - removal and installation
  • Connecting rod-piston group - removal, check and installation
  • Crankshaft - removal, check, - installation
  • Cylinder block - cleaning and inspection
  • Main and connecting rod bearings - check
  • Piston rings - installation
  • Engine - preparing to start after bulkhead

Diesel vehicles

  • Specifications
  • General information
  • Power block - removal and installation. Diesel engine D49T
  • Cylinder head - removal, inspection and installation
  • Compression - check
  • Valve clearance - adjustment
  • Timing belt and ribbed accessory drive belt - removing and installing
  • Camshaft oil seal - removal and installation
  • Rear crankshaft oil seal - removing and installing
  • Power block - removal and installation. Diesel engine D49T
  • Cylinder block - bulkhead
  • Engine oil pressure - check
  • Oil pan - removal and installation
  • Oil pump - removal and installation
  • Oil cooler - removal and installation

Cooling, heating and ventilation system

  • Specifications
  • Cooling system - general information
  • Radiator - removal, check, installation
  • Thermostat - removal and installation
  • Radiator blower - removal and installation
  • Coolant temperature sensor - removal and installation
  • Coolant pump (water pump) - removal and installation
  • Heating and air conditioning - general information
  • Heating system components - removal and installation

Injection system - petrol engines

  • Specifications
  • General information
  • Fuel injection system - general check
  • Fenix ​​5.1 injection system components - removal and installation
  • EMS 2000 injection system components - removal and installation
  • Intake manifold - removal and installation

Power system - diesel engines

  • The principle of operation of a diesel engine
  • Preheating unit - checking, removing and installing glow plugs
  • Preheating unit relay - removal and installation

Fuel system

  • Specifications
  • General information
  • Air filter and air ducts - removal and installation
  • Charge air cooling radiator (intercooler) - removal and installation
  • Accelerator cable - removal, installation, adjustment
  • Fuel pump / fuel level sensor - removal and installation
  • Fuel filler neck - removal and installation
  • Fuel tank - removal and installation

Exhaust system

  • Specifications
  • General information
  • Exhaust system - removal and installation
  • Catalyst - general information
  • Exhaust manifold - removal and installation
  • Turbocharger - general information
  • Turbocharger - removal and installation
  • Oxygen sensor (lambda probe) - replacement
  • Exhaust system - leak test

Ignition system

  • Specifications
  • General information
  • Ignition coil - removal and installation
  • Knock sensor - removal and installation
  • Ignition timing - check

Clutch

  • Specifications
  • General information
  • Clutch pedal - removal, installation, adjustment
  • Clutch master cylinder - removal and installation
  • Clutch slave cylinder - removal and installation
  • Hydraulic clutch system - bleeding
  • Coupling - removal, inspection and installation
  • Release bearing - removal, inspection and installation

Mechanical transmission

  • Specifications
  • General information
  • Protective cover for gear lever - removal and installation
  • Gear shift cables / pull rod - removal and installation
  • Oil seals - replacement
  • Reversing light switch - removal and installation
  • Transmission oil - change
  • Manual transmission - removal and installation

Automatic transmission

  • Specifications
  • General information
  • Transmission oil - change
  • Gear selector cable - removal, adjustment and installation
  • Protective cover for gear lever - removal and installation
  • Transmission control system sensors - removal and installation
  • Kick down switch - removal and installation
  • Electronic transmission control unit (ECU) - removal and installation
  • Oil seals - replacement
  • Automatic transmission - removal and installation

Drive shafts

  • Specifications
  • General description
  • Drive shafts - removal and installation
  • Outer CV joint protective cover - replacement
  • Protective cover for inner CV joint - replacement
  • Right drive shaft intermediate support (vehicles with turbocharger) - replacement
  • Wheel alignment angles

Braking system

  • Specifications
  • General information
  • Brake system - bleeding
  • Brake hoses and lines - replacement
  • Front brake pads - replacement
  • Rear brake pads - replacement
  • Brake discs - check, removal and installation
  • Front wheel brake caliper - removal, disassembly and installation
  • Rear wheel brake caliper - removal, disassembly and installation
  • The main brake cylinder - removal, disassembly, installation
  • Brake pedal - removal and installation
  • Vacuum brake booster - check, removal and installation
  • Unidirectional valve of the vacuum brake booster - removal, check, installation
  • Parking brake - adjustment
  • Parking brake lever - removal and installation
  • Parking brake cable - removal and installation
  • Rear wheel brake force regulator - checking, removing and installing
  • Brake light switch - removal, installation, adjustment
  • Anti-lock braking system (ABS) - general information
  • Anti-lock braking system components - removal and installation

Suspension and steering

  • Specifications
  • General information
  • Steering knuckle / front wheel hub - removing and installing
  • Front wheel hub bearings - replacement
  • Front suspension strut - removal and installation
  • Front Suspension Strut - Disassembly
  • The lower arm of the front suspension - removal, disassembly, installation
  • Front suspension anti-roll bar support - removal and installation
  • Front suspension anti-roll bar - removal and installation
  • Front suspension subframe - removal and installation
  • Rear wheel hub / knuckle - removal and installation
  • Rear wheel hub bearings - replacement
  • Rear suspension strut - removal and installation
  • Rear suspension strut - disassembly
  • Rear suspension upper arm - removal and installation
  • Rear suspension longitudinal balancer - removal and installation
  • Rear suspension lower arm - removal, disassembly, installation
  • Rear suspension trailing arm - removal, disassembly, installation
  • Anti-roll bar support - removal and installation
  • Rear suspension anti-roll bar - removal and installation
  • Steering wheel - removal and installation
  • Steering column - removal and installation
  • Ignition switch / steering column lock - removal and installation
  • Steering gear - removal and installation
  • Steering cuff - replacement
  • Power steering - bleeding
  • Power steering pump - removal and installation
  • Tie rod ball joint - removing and installing
  • Tie rod - removal and installation

Body and interior trim

  • Specifications
  • General information
  • Front bumper - removal and installation
  • Rear bumper - removal and installation
  • Hood - removal, installation, fitting
  • Bonnet opening cable - removal and installation
  • Bonnet lock - removal, installation, adjustment
  • Door - removal, installation, fitting
  • Door trim - removal and installation
  • Handle and door lock - removal and installation
  • Door glass and window regulator - removal and installation Trunk lid - removal and installation
  • Trunk lock - removal and installation
  • Rear hinged door - removal and installation
  • Tailgate lock - removal and installation
  • Central locking components - removal and installation
  • Exterior mirrors - removal and installation
  • Seats - removal and installation
  • Safety belt tensioner precautions
  • Seat belts - removal and installation
  • Center console - removal and installation
  • Dashboard - removal and installation

Electrical system

  • Specifications
  • General information
  • Battery - removal and installation
  • Generator - removal and installation
  • Starter - removal and installation
  • Troubleshooting electrical equipment
  • Fuse and relay box - general information
  • Switches - removal and installation
  • Outdoor bulbs - replacement
  • Interior light bulbs - replacement
  • Outdoor lighting - removal and installation
  • Instrument panel - removal and installation
  • Speedometer drive cable - removal and installation
  • Cigarette lighter - removal and installation
  • Sound signal - removal and installation
  • Windshield / tailgate wiper levers - removal and installation
  • Electric motor and wiper drive rods - removal and installation
  • Tailgate glass wiper motor (station wagons) - removal and installation
  • Windshield / headlamp / tailgate washer components - removal and installation
  • Radio receiver - removal and installation
  • Speakers - removal and installation
  • Radio antenna - removal and installation
  • Airbag - precautions, removal and installation

Troubleshooting

  • Identification of engine faults and their elimination
  • Identification of malfunctions of the engine lubrication system and their elimination
  • Identification of engine cooling system malfunctions and their elimination
  • Determination of malfunctions of the petrol injection system and their elimination
  • Determination of malfunctions of the diesel engine power system and their elimination
  • Determination of malfunctions of the brake system and their elimination
  • Clutch troubleshooting
  • Battery troubleshooting
  • List of starter malfunctions and their elimination
  • Identify and troubleshoot generator faults
  • Identifying and fixing wiper faults

Basic electrical diagrams

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