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Volvo FH / FM with engines of 9.4 / 12.8 liters, repair e-manual (in Russian), volume 2

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Publisher: © "Diez"
ISBN: 978-5-90388-326-6
Number of pages: 481
Format: file PDF

About the manual

Engine types: D9B / D13A

Engine capacity: 9.4 / 12.8 l.

Power: 300 / 340 / 360 / 380 / 400 / 440 / 480 / 520 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Diez
Categories: Trucks , Volvo
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 978-5-90388-326-6
Number of pages: 481
Format: file PDF

About the manual

Engine types: D9B / D13A

Engine capacity: 9.4 / 12.8 l.

Power: 300 / 340 / 360 / 380 / 400 / 440 / 480 / 520 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Volume 2 provides repair information:

  1. - steering
  2. - gearboxes;
  3. - suspension, brakes, body;
  4. - electrical equipment.

Contents

Steering

  • Dual steering
  • Power steering pump
  • Power steering
  • Hydraulic fluid reservoir
  • Power steering cylinder
  • Signal lamp / symbol on the display
  • Steering wheel
  • Replacing the steering wheel
  • Removing the steering gear
  • Installing the steering gear
  • Automatically adjustable steering angle stop
  • Left turn check
  • Check when turning right
  • Replacement
  • Repair of steering levers
  • Replacing the steering arm
  • Replacing intermediate arm bearings
  • Replacing the longitudinal tie rod
  • Steering knuckle
  • Overhaul of the steering knuckle
  • Kingpin pivot adjustment
  • Replacing the power steering pump
  • Rear axle with electric steering
  • Description
  • Hydraulic diagram
  • Supporting middle axle right turn
  • Supporting middle axle, left turn
  • Cart bridge right turn
  • Bogie bridge, left turn

Gearboxes

  • Manual transmission
  • Manual transmission specifications
  • Tightening torques for connections
  • Description of the manual transmission
  • Gear selector housing
  • Pneumatic system
  • Gear lever
  • Air filter
  • Demultiplier cylinder
  • Range multiplier control valve
  • Range multiplier crankcase blocking valve
  • Lock cylinder
  • Control housing blocking valve
  • Demultiplier blocker
  • Divider cylinder
  • Divider control valve
  • Divider blocking valve
  • Electrical system
  • Lubrication system
  • Oil pump
  • Oil cooler
  • Disassembly and assembly of the gearbox
  • Replacing the drive shaft seal ring
  • Input shaft overhaul
  • Input Shaft Lubrication
  • Major overhaul of the main shaft
  • Reverse shaft overhaul
  • Overhaul of the intermediate shaft
  • Replacing the output shaft seal
  • Removing the transmission oil filter housing
  • Installing the transmission oil filter housing
  • Oil pump overhaul
  • Overhaul of the transmission mechanism of the demultiplier
  • Demultiplier cylinder overhaul
  • Shift cable drive system
  • Removing and installing control housing
  • Overhaul of the control unit housing
  • Removal and installation of a selector of transfers
  • Replacing the modified gear selector
  • Replacing the gear selector cable
  • For Volvo FM cars
  • For Volvo FM cars
  • For all Volvo FM trucks
  • Automatic transmission Powertronic
  • Transmission 6-Speed ​​Gearbox
  • Control units RECU, TECU
  • Torque converter
  • Power take-off
  • Retarder
  • Clutches and brakes in gearbox
  • Driving force transmission path
  • Planetary gears
  • Gear ratios
  • Interaction of solenoid valves, clutches and brakes
  • Pneumatic solenoid valve circuit diagram
  • Output shaft ratios
  • 1st gear
  • 2nd gear
  • Shifting gears without losing driving force
  • 3rd gear
  • 4th gear
  • 5th gear
  • 6th gear
  • R1 reverse gear
  • R2 reverse gear
  • Display
  • Troubleshooting
  • Management system
  • Lubrication system
  • Solenoid and relay valves
  • Management system
  • Hydraulic circuit diagram
  • Main pressure circuit
  • Torque converter circuit
  • RRV retarder valve
  • PWM S 14 valve blocking control
  • Engaging power take-off
  • Location of sensors
  • Gearbox removal
  • Installing the gearbox
  • Gearbox disassembly
  • Gearbox assembly
  • Clutch housing repair (type 1)
  • Clutch housing repair (type 2)
  • Rear cover overhaul
  • Cleaning the control valve bodies
  • Control valve
  • Main discharge valve
  • Assembling control valve bodies
  • Checking the retarder valve

Suspension

  • Leaf springs
  • Replacing the front spring
  • Replacing the front spring bushings
  • Maintenance-free front spring rubber bush
  • Front axle level sensor
  • Replacing the rear spring
  • Air suspension
  • Front axle
  • Rear axle
  • Description of the air suspension system
  • Electronically controlled air suspension
  • Additional rear axle with adjustable pressure
  • Lateral roll compensation
  • Raising an additional axle, spinning an additional axle and optimizing traction
  • General information
  • Drive axle load depending on bellows pressure
  • How it works
  • Air suspension components
  • Control unit
  • Operation of ADR vehicles
  • Remote control
  • Control keys
  • Memory key
  • Restoring factory level body level
  • Locked mode
  • Solenoid valve assembly
  • Sensors ugly
  • Air suspension component locations
  • ECS advanced features
  • Function 1: prohibit lift height adjustment
  • Function 2: lowering the axle when the parking brake is applied
  • Function 3: lowering one bridge
  • Feature 4: alternative drive heights
  • Function 5; loading height M1
  • Function 6: loading height M2
  • Feature 7: ferry mode
  • Feature 8: alternative bridge load sharing
  • Function 11: undercarriage lift + 30%
  • Push axle vehicles
  • Cars with additional axles
  • Combinations of ECS additional features
  • Schematic diagrams of pneumatic suspensions
  • Pneumatic suspension for 4x2 vehicles, tractor unit
  • Air suspension for 4x2 vehicles, truck
  • Full air suspension for 4x2 vehicles
  • Rear air suspension for vehicles with 6x2 wheel arrangement and rear air suspension
  • Suspension for vehicles with wheel arrangement 8x2 (2 front axles), bogie axle
  • Front air suspension for 6x2 vehicles, supporting axle
  • Complete air suspension for 6x2 vehicles, bogie
  • Full air suspension for 6x2 vehicles, supporting axle
  • Full air suspension for 6x4 vehicles
  • Rear air suspension for 6x4 and 8x4 vehicles (2 front axles)
  • ECS Troubleshooting
  • Car tilts (longitudinal or transverse)
  • The car tilts and tries to correct its tilt
  • Hiss
  • The lift does not work
  • Lowering does not work
  • Vehicle raised too high
  • Rear / front suspension never stops lifting
  • Rear / front suspension never stops dropping
  • It takes an abnormally long time to pump up the pneumatic system
  • Manual control from the remote control does not work
  • Truck lift not working
  • Lowering cart does not work
  • Axle load balancing does not work
  • Replacing the air suspension level sensor
  • Front axle
  • Installation
  • Level sensor calibration
  • Cart valve replacement
  • Replacing the front axle solenoid valve
  • Rear axle solenoid valve replacement
  • Replacing the solenoid valve of a triple bridge
  • Replacing the control unit
  • Replacing pressure sensors
  • Removing and Installing the Front Counter Bar
  • Removing and installing front torque rod
  • Replacing air suspension cylinders
  • Replacing the drive axle air spring
  • Replacing the drive axle air suspension level sensor
  • Replacing the rear shock absorber
  • Replacing the anti-roll bar
  • Replacing the rear air suspension beam
  • Rear rod bushing replacement
  • Replacing the strut and attachment to the anti-roll bar frame
  • Repair of the axle and rubber bush of the anti-roll bar
  • Replacing the front axle anti-roll bar rubber mounts
  • Suspension bogie lifting device
  • Checking the working pressure of the lifting device
  • Changing the hydraulic fluid in the lifting device
  • Replacing the lifting bellows
  • Lifting valve removal and installation
  • Replacing the hydraulic cylinder of the lifting device
  • Replacing the hydraulic valve of the lifting device
  • Removal and installation of the electric motor and pump of the lifting device

Brakes

  • Disc brake specifications
  • Brake disc
  • Brake pads
  • Brake cylinders
  • Tightening torque
  • Adjusting torques and clearances
  • Cracks in one-piece brake discs
  • Cracked, lightweight brake discs
  • Various combinations of brakes and their locations on RAD-L90 4x2, RAD-A4 4x2
  • Various combinations of brakes and their location on RAPD-A6 6x2 vehicles
  • Various combinations of brakes and their location on RADT-A8 6x2, 8x2 cars
  • Different combinations of brakes and their locations on RADD-A8 6x4, 8x4, RADO-BR, RADD-TR 6x4, 8x4
  • Decoding of vehicle variants
  • Description of disc brakes
  • Radial brake markings
  • Brake disc device
  • Brake pad device
  • Wear sensor device
  • Reflector / mudguard assembly
  • Design changes
  • Disc brake ELSA195A
  • Disc brake ELSA225-1A
  • Disc brake ELSA225-3A
  • Disc brake ELSA225-3R
  • Function
  • Automatic adjustment
  • Using brakes without adjustment
  • Using adjustable brakes
  • Manual adjustment
  • Troubleshooting disc brakes
  • Symptoms that may be detected by the driver while driving
  • Faults identified at the workshop
  • Repair of front disc brakes
  • Replacing the pad wear sensor
  • Replacing the control unit
  • Replacing brake pads
  • Replacing the brake disc
  • Brake disc splitting method
  • Caliper removal and installation
  • Measuring the wear of the guide bushings
  • Replacing the guide bushing seals
  • Rear disc brake repair
  • Replacing the pad wear sensor
  • Replacing the control unit
  • Replacing the brake disc (hub removed)
  • Caliper replacement
  • Measuring the wear of the guide bushings
  • Replacing the guide bushing seals
  • Repair of additional axle disc brakes
  • Replacing the pad wear sensor
  • Measuring the wear of the guide bushings
  • Replacing the guide bushing seals
  • Pneumatic braking system
  • Brake system schematics
  • Schematic diagrams of the third generation electronic brake system (EBS)
  • EBS functional check
  • Checking trouble codes
  • Switch, TCS
  • Trailer brake switch
  • Differential lock switch
  • Parking brakes
  • Switch, lift start
  • Low pressure switch in the parking brake reservoir
  • Trailer communication channel ISO 11992
  • Wheel speed sensor
  • Brake pad wear sensor
  • Foot brake valve
  • Modulator and trailer modulator
  • ABS solenoid valve
  • Replacing the front modulator
  • Replacing the rear modulator
  • Replacing the trailer modulator
  • Replacing the additional axle modulator
  • Compressor and air dryer
  • Compressor specifications WABCO 636
  • Changing parameter values ​​
  • Compressor, tightening torques
  • WABCO 318 compressor specifications
  • Changing parameter values ​​
  • Compressor tightening torques
  • WABCO 704 compressor specifications
  • Changing parameter values ​​
  • Compressor, tightening torques
  • Compressor description
  • Compressor, design
  • Compressor, functioning
  • Compressor, power reduction function
  • Air dryer specifications
  • Switch-on and switch-off pressure (values ​​for electronically controlled air dryer)
  • Description of the air dryer
  • Electronic dehumidifier functions
  • Dehumidifier control
  • Compressor control
  • Maintenance checks
  • Air leak check / warning
  • Organization of fault code management
  • Troubleshooting the air dryer
  • Inspection procedure
  • Solenoid valves, check
  • Compressor replacement
  • 1SOMP530, 2SOMP900, 2SOM1080
  • Replacing the air dryer
  • Replacing the drain valve
  • Replacing the foot brake valve
  • Checking the load sensing valve (vehicle with leaf springs rear suspension)
  • Parking brake
  • Parking brake test
  • Replacing the parking brake actuator
  • Trailer parking brake
  • Anti-lock braking system (ABS)
  • Functional check of the ABS system
  • ABS warning light (5009)
  • Trouble code management
  • Information Channel SAEJ1708
  • Wheel speed sensor, ABS (7057)
  • ABS solenoid valves (6013)
  • Trailer, ABS
  • Signs of malfunctioning ABS

Body

  • Body and cab frame
  • Cab Specifications
  • Cab tilt unit
  • Spring travel
  • Cabin
  • Cab rollover
  • Fluid leak
  • Bleeding hydraulic system
  • Cab tilt pump
  • Cab tilt cylinder
  • Safety valve
  • Cab lock
  • Cab tilt
  • Hand pump control valve in up position
  • Hand pump control valve in down position
  • Lowering the cab
  • Replacing the cab tilt cylinder
  • Replacing the cab tilt cylinder seals
  • Checking the pressure in the cab tilt pump
  • Replacing the cab tilt pump
  • Replacing the electric cab tilt pump
  • Replacing the cab tilt pump control valve
  • Cab suspension
  • Removing and installing lateral vibration stabilizer bar
  • Replacing the front shock absorber
  • Replacing the front air shock absorber of the cab suspension
  • Rear mechanical shock absorber adjustment
  • Replacing the level control valve
  • Front panel and bumper
  • Replacing the front panel sealing strip
  • Removing and installing bumper
  • Doors
  • Replacing the outer door seal
  • Replacing the power window
  • Glass and mirrors
  • Windshield replacement
  • Cab side glass replacement
  • Replacing the rearview mirror glass
  • Replacing the rearview mirror motor
  • Replacing the dead zone mirror
  • Replacing the power mirror wiring harness
  • Replacing the rear view mirror bracket
  • Seat
  • Seat description
  • Seat valve
  • Seat cushion fan replacement
  • Replacing the backrest fan
  • Replacing the backrest heater cushion
  • Seat suspension replacement
  • Replacing the vertical shock absorber
  • Replacing the height limiter
  • Rear caliper replacement
  • Replacing the stopper
  • Replacing the carriage clamp
  • Replacing the seat frame
  • Seat belt replacement
  • Interior fittings
  • Removing control panel items
  • Removing the switch panel
  • Removing moldings and grilles
  • Removing the Passenger Side Panel
  • Removing the air inlets
  • Replacing the seat belt buckle lever
  • Connecting pipes at the front of the cab
  • Vehicle with electronic braking system (EBS)
  • A car with a conventional braking system
  • Climate control system
  • Description
  • Heating system components
  • Air conditioning components (for MCC and ESS)
  • Management system components
  • Control panel
  • Fan
  • Air distribution
  • Temperature
  • Air conditioning
  • The cab is too cold or too hot
  • Air conditioner turns on despite cold weather
  • The windows fog up in the AUTO position
  • Fan speed too high
  • Dripping water
  • Mechanical noise
  • Control system repair
  • Replacing the stepper motor (for BAS, MCC and ECC)
  • Replacing control cables (for HEAT and ACMAN)
  • Knowing and installing an air conditioning system
  • Replacing the air conditioning heat exchanger
  • Replacing the air conditioner fan motor
  • Replacing the temperature sensor
  • Replacing the air conditioning temperature sensor
  • Evaporator temperature sensor replacement
  • Replacing the solenoid valve
  • Replacing the heater control valve
  • Expansion valve replacement
  • Evaporator replacement
  • Parking heater
  • Description
  • Removing and installing a parking heater
  • Replacing the control unit
  • Replacing the temperature sensor
  • Replacing the glow plug
  • Replacing the flame indicator
  • Combustion unit replacement
  • Replacing the combustion air fan
  • Replacing the fuel pump
  • Replacing the overheating protection

Electrical equipment (wiring diagrams)

  • Battery
  • Battery types
  • Low maintenance batteries
  • HDX Batteries
  • Battery properties
  • State of charge
  • Capacity
  • Influence of temperature
  • Freezing point
  • Common battery problems
  • Charging the batteries
  • Electrolyte
  • Electrolyte mixture
  • Adding electrolyte
  • Electrolyte density measurement
  • Battery replacement
  • Generator
  • generator tightening torque
  • Generator signal characteristics
  • Replacing the voltage regulator
  • Dismantling the starter motor
  • Checkout
  • Excitation winding
  • Brush holder
  • Bendix clutch, planetary
  • Starter gear
  • Front bearing housing
  • Fork lever
  • Control relay
  • Starter relay
  • Assembling the starter motor
  • Functional check
  • Fuses
  • Replacing the fuse and relay box
  • Instrumentation
  • Layout of components
  • Display
  • Information display symbols
  • Meters
  • Indicators
  • Dashboard replacement
  • Tachograph replacement
  • Ground terminals
  • Relay
  • Harness & Component Index
  • Wire harness locations
  • Side light wiring harness (chassis side)
  • ABS wire harness
  • ESP harness
  • Upper wiring harness
  • Cab side light wiring harness
  • Door wiring harness
  • Engine wire harness
  • Rear suspension wiring harness
  • Trailer harness
  • Cab harness
  • Transmission wiring harness
  • Rear lighting wiring harness
  • Bulkhead wire harness
  • Dashboard wiring harness
  • Undercarriage lifting harness
  • Tire pressure monitoring system harness
  • Headlamp wiring harness
  • Trailer brake wire harness
  • Front chassis wiring harness
  • Rear chassis wiring harness
  • Electrical center wire harness
  • Urea injection (SCR) harness
  • Battery cable harness in the battery box
  • Battery harness to engine
  • Battery cable harness to cab
  • Rear axle wiring harness

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Искал книгу для ремонта коробки передач. Пригодилась. спасибо