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Volvo FH / FM with engines of 9.4 / 12.8 liters, repair e-manual (in Russian), volume 1

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9 10 1
Publisher: © "Diez"
ISBN: 978-5-90388-321-9
Number of pages: 433
Format: file PDF

About the manual

Engine types: D9B / D13A

Engine capacity: 9.4 / 12.8 l.

Power: 300 / 340 / 360 / 380 / 400 / 440 / 480 / 520 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Diez
Categories: Trucks , Volvo
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 978-5-90388-321-9
Number of pages: 433
Format: file PDF

About the manual

Engine types: D9B / D13A

Engine capacity: 9.4 / 12.8 l.

Power: 300 / 340 / 360 / 380 / 400 / 440 / 480 / 520 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

The first volume provides information on:

  1. - maintenance
  2. - engine repair
  3. - clutch and axle repair
  4. - repair of wheels and tires

Contents

General information

  • Truck ID
  • Standard tightening torques
  • Requirements for oils, greases and technical fluids
  • Engine oil
  • Gear oil
  • Grease
  • Coolant
  • Brake fluid
  • Fuel requirements
  • Refueling containers and materials
  • Engines
  • Oil change volumes
  • Clutch
  • Gearboxes
  • Manual transmissions
  • Manual gearboxes ZF
  • EATON manual transmissions
  • VOLVO automatic transmissions
  • ALLISON automatic transmissions
  • Bridges
  • Heavy rear axles
  • Lightweight rear axles
  • Other rear axles
  • Drive front axles
  • Transfer cases
  • Power take-offs (flywheel mounted)
  • Hydraulic retarder
  • Coolant
  • Other components

Maintenance

  • Maintenance types
  • Basic service
  • Additional work and lubrication
  • List of additional works
  • Engine oil change intervals
  • D9B engine oil change intervals (EURO 3)
  • Oil change intervals for D9B engine (EURO 4 and EURO 5)
  • Oil change intervals for D13A (EURO 3 and EURO 4) engine
  • Gearbox oil change intervals
  • Manual transmissions
  • Manual gearboxes ZF
  • EATON manual transmissions
  • VOLVO automatic transmissions
  • ALLISON automatic transmissions
  • Axle oil change intervals
  • Heavy rear axles
  • Lightweight rear axles
  • Drive front axle
  • Coolant change intervals
  • Replacement intervals for other components
  • Transfer case
  • Power take-off (flywheel mounted)
  • Hydraulic retarder
  • Fuel filter
  • Water separator
  • Water separator
  • Fuel tank ventilation filter
  • Air cleaner filter insert
  • Particulate filter (CRT)
  • Mechanical compressor
  • Drive belts

VOLVO engine range

  • Lineup

D9B engine

  • Specifications
  • Cylinder block
  • Cylinder head
  • Cylinder head bolts
  • Cylinder liner
  • Piston
  • Piston rings
  • Compression Rings
  • Oil scraper ring
  • Valve mechanism
  • Valves
  • Valve guides
  • Valve seats
  • Valve seat arrangement
  • Rocker arms
  • Valve Springs
  • Engine timing gears
  • Timing gears
  • Camshaft
  • Camshaft bearings
  • Crank mechanism
  • Crankshaft
  • Main bearing journals
  • Thrust washers (thrust bearing)
  • Main bearing housings
  • Connecting rod bearing trunnion
  • Connecting rod bearing housings
  • Connecting rod
  • Flywheel installed
  • Flywheel housing installed
  • Lubrication and oil units
  • Oil pressure
  • Oil temperature
  • Lubrication pump
  • Oil filter
  • Oil valves
  • Fuel system
  • Feed pump
  • Bypass valve
  • Fuel quantity
  • Unit injectors
  • Intake and exhaust system
  • Charging pressure
  • Exhaust pressure regulator
  • Turbocharger
  • Actuator (bypass valve)
  • Pressure drop indicator
  • Engine braking system
  • EPG / EPGC
  • VEB
  • Heat retention function
  • Exhaust back pressure
  • Cooling system
  • Thermostat
  • VISCO electric fan
  • Coolant
  • Engine management system
  • Coolant temperature sensor
  • Inlet temperature sensor
  • Engine oil temperature sensor
  • Charge air temperature sensor
  • Turbo pressure sensor
  • Pressure drop indicator
  • Camshaft sensor
  • Flywheel sensor
  • Crankcase pressure sensor
  • Tightening forces and schemes
  • Oil pan. Tightening torques
  • Pump nozzle. Tightening torques
  • Description of D9B engine
  • Engine identification
  • Engine
  • Cylinder head
  • Camshaft and valve train
  • Cylinder block
  • Cylinder head guides
  • Stiffening frame and oil pan
  • Crank mechanism
  • Crankshaft, vibration damper, flywheel
  • Piston, cylinder liner and connecting rod
  • Distribution mechanism
  • Engine transmission
  • Belt drive
  • Engine lubrication system
  • Oil pump and oil cooler
  • Oil filter housing and valves
  • Piston cooling system
  • Fuel system
  • Fuel supply system, principle of operation
  • Fuel system, components
  • Unit injectors
  • Intake and exhaust system
  • Engine brake
  • Exhaust pressure regulator (EPG)
  • Volvo engine brake (VEB)
  • Opening valves
  • Engine braking
  • Crankcase ventilation
  • Closed crankcase ventilation (CCV)
  • Open crankcase ventilation
  • Cooling system
  • Coolant pump and thermostat
  • Coolant fan
  • Fan operation
  • Fan control
  • Coolant temperature
  • Pneumatic system
  • Air conditioning
  • Charge air temperature
  • Retarder
  • Compact retarder
  • Retarder POWERTRONIC
  • EECU temperature
  • Management System
  • Engine management system
  • Electronic starter function
  • Ems controlled starter motor
  • Engine Wiring & Grounding
  • D9B engine fault codes in EURO 4 configuration
  • Types of MID 128 trouble codes
  • Active and inactive trouble code
  • Fault code table
  • Freeze frame
  • Alerts
  • Display
  • Signal lights and buzzer
  • Engine protection
  • Power reduction
  • Engine shutdown
  • Exhaust gas failures
  • Self-clearing trouble codes
  • Removal and engine installation
  • Cylinder head
  • Compression test in cylinders
  • Removing and installing cylinder head
  • Checking the cylinder head under pressure
  • Removing and installing valves
  • Replacing the valve seat ring
  • Checking valve guides for wear
  • Replacing the valve guides
  • Check valve rocker bushings
  • Valve rocker bushings
  • Rocker Bush Roller
  • Replacement of rocker arms
  • Adjustment of valves, unit injectors
  • Cylinder block
  • Replacing liners and pistons
  • Moving engine system
  • Replacement of main bearings
  • Replacing the connecting rod bearings
  • Replacing the crankshaft rear oil seal
  • Replacing the front crankshaft oil seal
  • Replacing the front crankshaft cover seal
  • Checking the deformation of the flywheel housing
  • Checking the flywheel
  • Flywheel replacement
  • Replacing the flywheel ring gear
  • Checking the flywheel sensor position
  • Timing gear mechanism
  • Checking the camshaft for wear
  • Replacing the camshaft bearing housings
  • Replacing timing gears
  • Replacing the timing gear cover gasket
  • Replacing the camshaft shield
  • Replacing the timing gear upper cover O-ring
  • Replacing the camshaft oil seal and flywheel
  • Lubrication system
  • Removing and installing oil pan
  • Removing and installing oil pump
  • Replacing the oil discharge line
  • Replacing the oil filter
  • Replacing the oil cooler cover gasket
  • Checking the oil cooler under pressure
  • Replacing the oil cooler bypass valve
  • Replacing the piston cooling stop valve
  • Replacing the piston cooling nozzle
  • Replacing the bypass valve full of new oil filter
  • Replacing the pressure reducing valve
  • Replacing the piston cooling control valve
  • Replacing the oil cooler bypass valve
  • Replacing the oil pressure relief valve
  • Fuel system
  • Replacing the fuel pump
  • Replacing the fuel filter
  • Replacing the water separator filter
  • Replacing the fuel filter housing
  • Checking the water separator drain valve
  • Checking the fuel supply pressure
  • Removing and installing the fuel level sensor in the tank
  • Cleaning the fuel tank
  • Replacing the bypass valve
  • Checking the unit injector preload
  • Replacing the unit injector
  • Replacing the copper sleeve of the unit injector
  • Replacing the ball seat of the unit injector
  • Intake and exhaust system
  • Replacing the intake manifold gasket
  • Replacing the exhaust manifold gasket
  • Cleaning the particulate filter insert
  • Replacing the bypass valve pressure block
  • Replacing the crankcase ventilation separator
  • Replacing the crankcase ventilation separator valve
  • Exhaust gas cleaning system
  • General information
  • Main system components
  • Normal operation
  • Low level of urea solution in the tank
  • Normal cutoff
  • Volvo ADR cars
  • Tank
  • Heating urea solution
  • Pouring urea solution
  • Urea solution
  • Pump unit
  • Filter housing
  • Control unit
  • Dosage unit
  • SCR catalytic converter
  • Urea solution hoses
  • Handling urea solution
  • Cooling system
  • Cooling system pressure test
  • Replacing the coolant
  • External radiator cleaning
  • Replacing the coolant pump
  • Replacing the thermostat
  • Replacing the thermostatic fan
  • Replacing belt drives
  • Replacing the fan hub
  • Finding leaks in the intercooler
  • Control unit
  • Replacing the control unit

D13A engine

  • Specifications
  • General information
  • Cylinder head
  • Cylinder head bolts
  • Cylinder block
  • Cylinder liner
  • Piston
  • Piston rings
  • Valve mechanism
  • Valves
  • Valve seats
  • Valve seat sockets
  • Valve guides
  • Rocker arms
  • Valve springs
  • Engine timing gear
  • Camshaft bearings
  • Crank mechanism
  • Crankshaft
  • Root necks
  • Thrust washers (thrust bearing)
  • Main bearing shells
  • Main bearing journal
  • Main bearing shells
  • Connecting rod
  • Flywheel mounted
  • Flywheel housing, mounted
  • Lubrication oil system
  • Oil pressure
  • Oil temperature
  • Oil filter
  • Oil valves
  • Fuel system
  • Fuel pump
  • Bypass valve
  • Unit injector
  • Intake and exhaust system
  • Boost pressure
  • Euro3
  • Euro 4
  • Euro 5
  • Turbocharger
  • Actuator (bypass valve)
  • Pressure drop indicator
  • Exhaust pressure regulator
  • Keeping warm function
  • Engine brake
  • Epg / epgc
  • Veb
  • Exhaust gas back pressure
  • Cooling system
  • Thermostat
  • Coolant
  • Electronic viscous fan
  • Engine management system
  • Oil temperature sensor in Volva engine
  • Coolant temperature sensor
  • Inlet temperature sensor
  • Charge air temperature sensor
  • Boost pressure sensor
  • Pressure drop indicator
  • Camshaft sensor
  • Flywheel sensor
  • Crankcase pressure sensor
  • Tightening torques and sequence
  • Stiffening frame
  • Switchboard
  • Distribution mechanism
  • Flywheel and gearbox housing
  • Timing gear cover, top
  • Flywheel
  • Cover, crankshaft seal
  • Vibration damper
  • Cylinder head
  • Bearing caps, camshaft / rocker shaft
  • Valve cover
  • Oil pan. Tightening torques
  • Oil cooler
  • Oil cooler cover
  • Tightening torques for unit injectors
  • Intake and exhaust system tightening torques
  • Fan hub tightening torques
  • Tightening torques for sensors
  • D1 engine description
  • Engine identification
  • Cylinder head
  • Cylinder block
  • Stiffening frame and oil pan
  • Cylinder head guides to block
  • Piston, cylinder liner and connecting rod
  • Camshaft and valve train
  • Crankshaft, vibration damper, flywheel
  • Engine transmission
  • Engine Transmission Intermediate Gear
  • Carters
  • Engine PTO drive
  • Engine mount
  • Lubrication and lubrication system
  • Oil pump and oil cooler
  • Piston cooling system
  • Fuel system
  • Unit injectors
  • Intake and exhaust system
  • Air intake and air filter
  • Starter component
  • Exhaust manifold and turbocharger
  • Engine retarder
  • Electric control of engine brake-retarder
  • EPG engine retarder
  • EPGC engine retarder
  • VEB engine retarder
  • Engine braking - schematic description
  • Exhaust pressure regulator (EPG / ATR)
  • Release pressure regulator EPG / EPGC
  • Decrease braking
  • Release pressure regulator EPG / EPGC with retarder
  • Automatic smooth control of additional brakes
  • Additional braking 40-100%
  • Full braking power
  • Braking stroke
  • Decrease braking
  • VEB engine retarder
  • Camshaft and output rocker arms
  • Control valve
  • Normal vehicle movement
  • Engine retarder activation
  • Disable VEB
  • Valve opening during engine compression
  • Decrease braking
  • Veb in combination with automatic transmission and / or retarder
  • Automatic smooth control of additional brakes
  • 40-100% extra braking
  • Full braking force
  • Cruise brake
  • Decrease braking
  • Intermediate cooling
  • Crankshaft ventilation
  • Closed crankshaft ventilation (CCV)
  • Open ventilation of the crankshaft
  • Cooling system
  • Coolant pump and thermostat
  • Drive belts
  • Cooling fan
  • Coolant temperature
  • Pneumatic system
  • Air conditioning system (AU)
  • Charge air temperature
  • Retarder
  • Compact retarder
  • POWERTRONIC retarder
  • EECU temperature
  • Management system
  • Engine management system
  • Electronic start function
  • Ems controlled starter
  • Engine wiring and grounding
  • Types of MID 128 trouble codes
  • Fault code table
  • Warnings
  • Signal lights and buzzer
  • Engine protection
  • Exhaust related problems
  • Self-clearing DTCs
  • Removal and engine installation
  • Cylinder head
  • Compression test in cylinders
  • Removing and installing cylinder head
  • Removing and installing valves
  • Replacing the valve seat ring
  • Checking valve guides for wear
  • Replacing the valve guides
  • Check valve rocker bushings
  • Valve rocker bushings
  • Rocker bush roller
  • Replacement of rocker arms
  • Adjusting valves and unit injectors
  • Adjusting the brake rocker
  • Cylinder block
  • Replacing liners and pistons
  • Replacement of main bearings
  • Replacing the crankshaft rear oil seal
  • Replacing the front crankshaft oil seal
  • Replacing the front crankshaft cover seal
  • Checking the deformation of the flywheel housing
  • Checking the flywheel
  • Flywheel replacement
  • Replacing the flywheel ring gear
  • Checking the flywheel sensor position
  • Timing gear mechanism
  • Checking the camshaft for wear
  • Lubrication system
  • Removing and installing oil pan
  • Removing and installing oil pump
  • Replacing the oil discharge line
  • Replacing the oil filter
  • Replacing thermostat controlled valve
  • Replacing the piston cooling nozzle
  • Full flow oil filter bypass valve replacement
  • Replacing the oil pressure relief valve
  • Fuel system
  • Replacing the fuel pump
  • Replacing the fuel filter
  • Replacing the water separator filter
  • Replacing the fuel filter housing
  • Removing and installing fuel level sensor
  • Cleaning the fuel tank
  • Replacing the bypass valve
  • Checking the unit injector preload
  • Replacing the unit injector
  • Replacing the copper sleeve of the unit injector
  • Replacing the ball seat of the unit injector
  • Intake and exhaust system
  • Replacing the intake manifold gasket
  • Replacing the exhaust manifold gasket
  • Replacing the solenoid valve of the retarder
  • Replacing the solenoid valve (VEB)
  • Replacing the Compression Brake Control Valve
  • Replacing the engine brake flap housing
  • Replacing the engine brake actuator cylinder
  • Exhaust Pressure Regulator Replacement
  • Replacing the control valve (VEB)
  • Replacing the turbocharger
  • Replacing the bypass valve pressure block
  • Replacing the air filter insert
  • Replacing the crankcase ventilation separator
  • Cooling system
  • Replacing the coolant
  • External radiator cleaning
  • Replacing the coolant pump
  • Replacing the thermostat
  • Replacing the thermostatic fan
  • Replacing belt drives
  • Replacing the fan hub
  • replacing the intercooler
  • Control unit

Clutch

  • Specifications
  • Clutch disc marking
  • Checking the clutch for wear
  • Clutch repair
  • Replacing the clutch disc
  • Replacing the release bearing and clutch fork
  • Replacing the clutch valve block
  • Replacing the clutch position sensor
  • Replacing the clutch servo

Bridges

  • General information
  • Tightening torques for the RS1344SV (DS44S) bridge
  • Final transfer DS44S
  • MOCTRS1344SV
  • Differential lock
  • Tightening torques for bridge RS1344SV (DS44S) (dt100h, ds70h)
  • DT100H Final Drive
  • Front axle RT2610HV / RT3210HV (DT100H, DS70H)
  • Final Drive DS70H
  • Rear axle RT2610HV / RT3210HV
  • Tightening torques for bridge RSS1344B
  • Tightening torques for RTS2370A axle
  • Front rear axle
  • Rear (last) axle
  • Description of bridges
  • Bridges RT2610HV, RT3210HV AND RTH2610B
  • General information
  • Final drives, front / rear
  • Pinion gear
  • Pinion bearing
  • Pinion bearing
  • Lateral transmission clearance
  • Engagement
  • Transfer case
  • Input shaft
  • Differential locks
  • Hub reducer
  • Wheel bearings
  • Rear axle RSS1344B
  • Main show
  • Half-shafts
  • Differential lock mechanism
  • Overhaul of the wheel reducer
  • Replacing the drive gear O-ring
  • Overhaul of the output shaft
  • Removal and installation of the final transfer
  • MOCTRSS1344B
  • MOCTRS1356SV
  • Front and rear axles RT2610HV, RT3210HV and RTH2610B
  • Differential box repair (axle RSS1344B)
  • Differential box repair {front axles RT2610HV, RT3210HV and RTH2610B)
  • Differential box repair (rear axles RT2610HV, RT3210HV and RTH2610B)

Wheels and tires

  • Wheel repair
  • Checking the hub of the drive and additional axle
  • Rear wheel hub replacement
  • Replacing the wheel hub of the additional middle axle
  • Replacing the hub seal
  • Replacing the bearing and seal
  • Hub cover
  • Replacing the wheel stud
  • Tire pressure monitoring
  • Fitting the wheel
  • Camber and toe
  • Toe-in (with the vehicle equipped) of the front wheels
  • Camber (with the vehicle equipped) of the front wheels
  • Steering angles (with the vehicle equipped) of the front wheels
  • Rear wheel specification

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Купил сначала второй том для ремонта коробки передач. Позже пришлось докупить и эту книгу. Лучше бы они продавались вместе, так было бы удобней