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Volkswagen Passat / Passat Variant 1994 thru 1997, repair e-manual (in Russian)

Volkswagen Passat / Passat Variant 1994 thru 1997, repair e-manual (in Russian)
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Only original manuals
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Publisher: © "Gusi-Lebedi"
ISBN: 985-455-107-5
Number of pages: 360
Format: file PDF

About the manual

Engine type: RP / AAM / ABS / PF / PB / 2E / ADY / AGG / AAZ / 1Z / AHU / AFN

Engine capacity: 1.8 / 1.9 / 2.0 l.

Power: 75 / 90 / 108 / 110 / 112 / 115 h. p.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Gusi-Lebedi
Categories: Volkswagen
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 985-455-107-5
Number of pages: 360
Format: file PDF

About the manual

Engine type: RP / AAM / ABS / PF / PB / 2E / ADY / AGG / AAZ / 1Z / AHU / AFN

Engine capacity: 1.8 / 1.9 / 2.0 l.

Power: 75 / 90 / 108 / 110 / 112 / 115 h. p.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Content

Operating instructions

Maintenance

  • Foreword
  • Engine oil and oil filter
  • Periodic maintenance
  • Front wheel brake pads
  • Dust filter - replacement
  • Light bulbs and sound signal - functional check
  • Automatic transmission fluid level - check
  • Airbag unit
  • Washer (s) - check
  • Check hoses for leaks
  • Battery electrolyte level - check
  • Hinges and locks - lubrication
  • Suspension and steering
  • CV Joints and driveshaft shrouds - check
  • Brake system - check
  • Exhaust system
  • Rear brake pads - check (models with rear disc brakes)
  • Rear brake pads - check (models with rear drum brakes)
  • Automatic transmission fault codes - read
  • Adjusting the direction of the headlamp beam - check
  • Test drive
  • accessory drive belts - inspect and replace
  • Spark plugs - replacement
  • Air filter - replacement
  • Checking the condition and tension of the toothed belt of the drive
  • Manual transmission oil level - check
  • Transmission - general maintenance procedures
  • Automatic transmission fluid and filter - change
  • Fuel filter - change
  • Coolant - replacement
  • Anti-corrosion coating on the underside of the car - check the condition
  • Toothed belt - replacement
  • Brake fluid - replacement
  • Exhaust gas content

Maintenance - diesel models

  • Specifications
  • Foreword
  • Engine oil and oil filter
  • Periodic maintenance
  • Front wheel brake pads
  • Dust filter - replacement
  • Removing condensation from the fuel filter
  • Light bulbs and sound signal - functional check
  • Airbag unit
  • Washer (s) - check
  • Check hoses for leaks
  • Battery electrolyte level - check
  • Hinges and Locks - Lubrication
  • Suspension and steering
  • CV Joints and driveshaft shrouds - check
  • Brake system - check
  • Exhaust system
  • Rear wheel brake pads
  • Idling speed
  • Adjusting the direction of the headlamp beam - check
  • Test drive
  • Accessory drive belts - inspect and replace
  • Air filter - replacement
  • Checking the condition and tension of the toothed belt of the drive
  • Fuel filter - change
  • Transmission oil level - check
  • Toothed belt and tensioner
  • Coolant - replacement
  • Transmission
  • Anti-corrosion coating on the underside of the car - check the condition
  • Brake fluid
  • Exhaust gas content - check

Gasoline engine - repair without removing the engine from the car

  • Specifications
  • General information
  • Engine and timing labels - general information and usage
  • Compression in engine cylinders
  • Toothed belt of the timing mechanism and its outer covers - removal and installation
  • Timing belt sprockets and tensioner - removal, inspection and installation
  • Accessory Drive Belts - Removing, Installing and Tensioning
  • Cylinder head cover
  • Camshaft oil seal - replacement
  • Intermediate shaft oil seal - replacement
  • Crankshaft oil seals - replacement
  • Cylinder head and manifolds
  • Hydraulic pushers - check
  • Flywheel / drive faceplate
  • Engine mounts - inspect and replace
  • Pallet - removal and installation
  • Oil pump and oil intake pipe - removal, inspection and installation

Diesel engine - repair without removing the engine from the car

  • Specifications
  • General information
  • Top dead center (TDC) for the piston of cylinder № 1 - location
  • Compression in cylinders - check
  • Toothed belt of the timing mechanism and its outer covers - removal and installation
  • Timing belt tensioner and sprocket - removal and installation
  • Accessory drive belts - removing, installing and tensioning
  • Cylinder head cover
  • Camshaft oil seal
  • Intermediate shaft oil seal
  • Crankshaft oil seals
  • Cylinder head, intake and exhaust manifolds
  • Hydraulic pushers - check
  • Flywheel / drive faceplate
  • Engine mounts - inspect and replace
  • Pallet - removal, inspection and installation
  • Oil pump and oil intake pipe
  • Top cover of the engine (engines of the AFN brand) - removal and installation

Removal and general engine rebuild procedures

  • Specifications
  • Powertrain (engine and transmission) removal - preparation and precautions
  • Engine and transmission
  • Engine bulkhead
  • Cylinder head
  • Pistons and connecting rods - removal and inspection
  • Engine crankshaft
  • Intermediate shaft
  • Cylinder block / crankcase
  • Main and connecting rod bearings
  • Engine bulkhead
  • Crankshaft - setting and checking the main bearing clearance
  • Pistons and piston rings - assembly
  • Pistons / connecting rods - installing and checking connecting rod bearing running clearance
  • Engine - first start after bulkhead

Cooling, heating and ventilation systems

  • Specifications
  • Basic information
  • Coolant hoses
  • Radiator - removal and installation
  • Thermostat - removal, check and installation
  • Water pump - removal and installation
  • Cooling fan and electric motor
  • Fan thermal switch
  • Coolant temperature sensor - check, removal and installation
  • Thermo switches and coolant temperature sensors associated with the fuel system
  • Corks - replacement
  • Interior ventilation and heating system
  • Interior ventilation and heating system components - removal and installation
  • Body parts and deflectors
  • Air conditioning system
  • Air conditioning components - removal and installation

Fuel system - single fuel injection (petrol engines)

  • Specifications
  • Basic information and precautions
  • Air filter and air intake system - removal and installation
  • Intake air temperature regulator - check, removal and installation
  • Accelerator cable
  • Fuel injection system components
  • Fuel pump and fuel level sensor
  • Fuel tank - removal and installation
  • Fuel injection system - pressure relief
  • Intake manifold - removal and installation
  • Fuel injection system
  • Unleaded gasoline

Fuel system - multipoint fuel injection (petrol engines)

  • Specifications
  • Basic information and precautions
  • Removing and installing air filter and air intake system
  • Intake air temperature control system
  • Accelerator cable
  • Digifant system
  • Digifant system components
  • Simos system components
  • Fuel pump and fuel level sensor - removal and installation
  • Fuel tank - removal and installation
  • Fuel injection system - pressure relief
  • Intake manifold - removal and installation
  • Fuel injection system
  • Unleaded gasoline

Fuel system - diesel models

  • Specifications
  • Basic information and precautions
  • Air filter - removal and installation
  • Accelerator cable (engines with code AAZ) - removal, installation and adjustment
  • Cold cranking accelerator (CSA) cable (Code AAZ) - removing, installing
  • Fuel tank level sensor
  • Fuel tank - removal and installation
  • High pressure fuel pump (TNVD) - removal and installation
  • Maximum engine speed (engine code AAZ)
  • High idle speed (engine code AAZ)
  • Fuel injection start point (engines with code AAZ)
  • Injectors
  • Fuel cutoff solenoid valve - removal and installation
  • Diesel engine management system - component removal and installation
  • Intercooler

Exhaust systems and emission control

  • Specifications
  • Basic information
  • Fuel vapor recovery system
  • Positive crankcase ventilation system - general information
  • Exhaust gas recirculation (EGR) system (Diesel Engines) component replacement
  • Exhaust manifold - removal and installation
  • Turbocharger - removal and installation
  • Exhaust system
  • Catalytic converter

Battery starting and charging systems

  • Specifications
  • General information and precautions
  • Battery
  • Generator / battery charging system
  • Generator - removal and installation
  • Alternator - brush holder / voltage regulator unit replacement
  • Launch system - check
  • Starter - removal and installation
  • Starter - check and repair

Ignition system - models with petrol engines

  • Specifications
  • Basic information
  • Ignition system - check
  • High voltage ignition coil
  • Ignition distributor
  • Ignition timing
  • Ignition Sensors

Preheating system - diesel models

  • Specifications
  • Basic information
  • Glow plug control unit
  • Glow plugs

Clutch

  • Specifications
  • General information
  • Clutch pedal removal and installation
  • Clutch hydraulic system - bleeding
  • Clutch slave cylinder
  • Clutch master cylinder
  • Clutch cable
  • Coupling - removal, inspection and installation
  • Release bearing and clutch release lever - removal and installation

Mechanical transmission

  • Specifications
  • General information
  • Gear lever and cables
  • Mechanical transmission
  • Bulkhead mechanical transmission
  • Reversing light switch
  • Speedometer drive

Automatic transmission

  • Specifications
  • General information
  • Automatic transmission
  • Bulkhead automatic transmission
  • Selector cable

Drive shafts

  • Specifications
  • General information
  • Drive shafts - removal and installation
  • Protective covers (anthers) of drive shafts - replacement
  • Overhaul of drive shafts

Braking system

  • Specifications
  • General information
  • Hydraulic brake system - bleeding
  • Brake pipes and hoses - replacement
  • Front brake pads - replacement
  • Rear brake pads (with disc brakes) - replacement
  • Rear brake pads (with drum brakes) - replacement
  • Front brake disc
  • Rear brake disc
  • Rear brake drum
  • Front brake caliper
  • Rear brake caliper
  • Rear wheel slave cylinder
  • Brake master cylinder
  • Brake pedal - removal and installation
  • Vacuum brake booster
  • Vacuum brake booster check valve - removal, check and installation
  • Parking brake - adjustment
  • Parking brake lever
  • Parking brake cables
  • Brake force regulator
  • Brake light switch
  • Anti-lock braking system (ABS) - general information
  • Anti-lock braking system (ABS) components - removal and installation
  • Vacuum pump (diesel models)

Suspension and steering

  • Specifications
  • General information
  • Front suspension strut
  • Front suspension strut and coil spring
  • Front steering knuckle
  • Front wheel bearing
  • Wishbone / lower suspension arm
  • Anti-roll bar
  • Rear wheel hub bearings
  • Rear stub axle
  • Coiled coil spring and rear suspension strut - removal and installation
  • Coiled coil spring and rear suspension strut
  • Rear axle beam
  • Pneumatic suspension
  • Pneumatic suspension
  • Steering wheel - removal and installation
  • Steering column - removal and installation
  • Steering column height adjustment mechanism - removal and installation
  • Corrugated Steering Covers - Replacement
  • Steering gear - removal and installation
  • Steering gear - adjustment
  • Ball joints of the ends of the steering rods - removal and installation
  • General information, draining and filling of working fluid into the power steering
  • Power steering pump - removal and installation
  • Wheel alignment angles

Body and its equipment

  • Specifications
  • General description
  • Body and underbody - service
  • Upholstery and rugs - care
  • Minor damage to the body
  • Serious damage to the body - repair
  • Doors rattle
  • Hood - removal, installation and adjustment
  • Bonnet lock and cable
  • Bumpers - removal and installation
  • Front body cladding
  • Front wheel arch liners
  • Trunk lid - removal and installation
  • Trunk lid lock and lock cylinder - removal and installation
  • Tail door - removal and installation
  • Tailgate stop (s)
  • Tailgate lock and cylinder
  • Door trim panel
  • Central locking - general information
  • Door lock - removal and installation
  • Outside door handle and lock cylinder - removal and installation
  • Glass and window regulators of doors
  • Power windows
  • Doors - removal and installation
  • Windshield, rear and rear side windows - removal and installation
  • Luke - general information
  • Outside rearview mirror
  • Center Console
  • Dashboard and related panels - removal and installation
  • Glove box
  • Rear-view mirror installed in the passenger compartment
  • Seats - removal and installation
  • Interior trim - removal and installation
  • Front seat belt tensioner - general information
  • Seat belts - general information
  • Radiator grille (late models) - removing and installing

Body electrical equipment

  • Specifications
  • Basic information and precautions
  • Troubleshooting electrical circuits - general information
  • Fuses, fuses and relays
  • Ignition / steering column lock
  • Steering column combination switch - removal and installation
  • Switches - removal and installation
  • Lamps in external lighting devices
  • Indoor lamps
  • Headlights - removing, installing and adjusting the direction of the headlamp beam
  • Instrument panel - removal and installation
  • Devices - removal and installation
  • Cigarette lighter - removal and installation
  • Windshield wiper components - removal and installation
  • Washer - general information
  • Tailgate wiper motor - removal and installation
  • Sound signals - removal and installation
  • Sunroof motor
  • Central locking
  • Car radio - removal and installation
  • Car radio antenna
  • Speakers - removal and installation
  • Inflatable airbags
  • Airbag system components - removal and installation
  • Anti-theft alarm system
  • Heated front seat components - removing and refitting

Troubleshooting

  • Introduction
  • Engine
  • Cooling system
  • Fuel system and exhaust system
  • Clutch
  • Mechanical transmission
  • Automatic transmission
  • Drive shafts
  • Braking system
  • Suspension and steering
  • Electrical system

Wiring diagrams

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С заменой маслянного фильтра сам справился. Может еще что то получиться отремонтировать.