Наши книги можно приобрести по карточкам єПідтримка!

UAZ-31601 / UAZ-31602 / UAZ-31605 / UAZ-31622 / UAZ-31625 / UAZ-23602 / UAZ-23632, repair e-manual (in Russian)

How to pay and download
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
(0)
Publisher: © "Motorist"
ISBN: 977-129-542-348-6
Number of pages: 272
Format: file PDF

About the manual

Engine type: petrol

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: UAZ
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-348-6
Number of pages: 272
Format: file PDF

About the manual

Engine type: petrol

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Contents

Notice to consumers

Technical data and vehicle characteristics

  • Vehicle marking
  • Specification

Safety requirements and warnings

  • Security requirements
  • Warnings

Maintenance

  • Scope of work by type of maintenance
  • Vehicle lubrication

Engine

  • Maintenance
  • Engine UMZ-421 (UAZ-31601)
  • Engine mount
  • Cylinder head
  • Gas distribution mechanism
  • Lubrication system
  • Engine ventilation system
  • Cooling system
  • Power system
  • Exhaust system
  • Possible engine malfunctions and methods for their elimination
  • The UMZ-4213 engine (UAZ-31605, UAZ-31625) and the ZMZ-409 engine (UAZ-31602, UAZZ1622, UAZ-23602, UAZ-23632)
  • Engine crankcase ventilation system UMZ-4213
  • ZMZ-409 engine cylinder head
  • The gas distribution mechanism of the ZMZ-409 engine
  • Engine lubrication system ZMZ-409
  • Engine crankcase ventilation system ZMZ-409
  • Engine cooling system ZMZ-409
  • Possible malfunctions of the ZMZ-409 engine and methods for their elimination
  • Gasoline injection system with electronically controlled fuel supply and ignition of UMZ-4213, ZMZ-409 engines
  • General Information
  • Features of the engine power system
  • Features of the engine exhaust system
  • Features of the electronic fuel injection and ignition control system
  • Diagnosis of the electronic engine management system
  • Malfunctions of the engine management system and their corresponding codes
  • Using parametric control for troubleshooting
  • External diagnostic tools
  • The main methodological techniques for monitoring and regulating the engine using external diagnostic tools
  • Maintenance of the petrol injection system with electronic fuel and ignition control
  • Idling
  • Bleeding the fuel system
  • Maintenance of anti-toxic systems
  • Possible malfunctions of power supply and engine control systems with gasoline injection and methods for their elimination
  • Checking the technical condition of engines
  • Repair of engines UM 3-421, UMZ-4213 (UAZ-31601, UAZ-Z1605, UAZ-31625)
  • The values ​​of clearances and interference in the engine
  • Maximum permissible wear of the main mating engine parts
  • Removing and installing the engine
  • Engine disassembly and assembly
  • Parts and kits of nominal and repair dimensions of the engine
  • Dimensions, tolerances and fits of mating engine parts
  • Cylinder block repair
  • Repair of cylinder liners
  • Replacing piston rings
  • Replacing pistons
  • Connecting rod repair
  • Replacement and repair of piston pins
  • Assembling the connecting rod and piston group
  • Crankshaft repair
  • Replacing the shells of the main and connecting rod bearings of the crankshaft
  • Camshaft repair and replacement of its bushings
  • Replacing pushers
  • Repair of the distributor drive of the UMZ-421 engine
  • Oil pump repair
  • Cylinder head repair
  • Restoring valve tightness and replacing valve bushings
  • Replacing valve springs
  • Coolant pump repair
  • Fuel tank repair
  • Repair of the fuel pump of the UMZ-421 engine
  • Carburetor repair
  • Engine break-in after repair
  • Repair of engine ZMZ-409 (UAZ-31602, UAZ-Z 1622, UAZ-23602, UAZ-23632)
  • Dimensions, tolerances and fits of mating engine parts
  • Parts and kits of nominal and repair dimensions of the engine
  • Removing and installing the engine
  • Engine disassembly
  • Repair of cylinder block, pistons, connecting rods, intermediate shaft
  • Subassembly of the connecting rod and piston group
  • Controlled parameters during the repair of the cylinder block, pistons, connecting rods and intermediate shaft
  • Crankshaft repair
  • Controlled parameters during crankshaft repair
  • Repair of the cylinder head, valve train and camshafts
  • Parameters to be monitored during the repair of the cylinder head, valve train and camshafts
  • Hydraulic tensioner repair
  • coolant pump repair
  • Oil pump repair
  • Engine assembly
  • Tightening torques for engine threaded connections
  • Checking and adjusting the valve timing
  • Special tool
  • Engine break-in after repair

Clutch

  • Maintenance
  • Possible clutch malfunctions and methods for their elimination
  • Repair
  • Replacing the clutch with the clutch release bearing
  • Removal and installation of clutch discs for UMP engines
  • Removal and installation of clutch discs of the ZMZ engine
  • Removal and disassembly of the hydraulic clutch
  • Assessment of the technical condition of hydraulic drive parts
  • Clutch assembly
  • Bleeding the hydraulic clutch

Gearbox

  • Maintenance
  • Possible malfunctions of the gearbox and methods for their elimination
  • Repair
  • Removing the gearbox from the vehicle
  • Disconnecting the gearbox from the transfer case
  • Dismantling the five-speed gearbox
  • Dismantling the four-speed gearbox
  • Assessment of the technical condition of parts
  • Assembly of five-speed gearboxes
  • Assembling a four-speed gearbox
  • Dimensions, tolerances and fits of mating gearbox parts

Transfer case

  • Maintenance
  • Possible malfunctions of the transfer case and methods for their elimination
  • Repair of a spur transfer case
  • Transfer case disassembly
  • Assessment of the technical condition of parts
  • Transfer case assembly
  • Helical transfer case repair
  • Transfer case disassembly
  • Assessment of the technical condition of parts
  • Transfer case assembly
  • Assembling the transfer case with gearbox
  • Dimensions, tolerances and fits of mating parts of the transfer case

Cardan transmission

  • Maintenance
  • Length and applicability of rear driveshafts
  • Length and applicability of front driveshafts
  • Possible malfunctions of cardan shafts and methods for their elimination
  • Repair
  • Dismantling the cardan shaft
  • Assessment of the technical condition of cardan shaft parts
  • Cardan shaft assembly
  • Dimensions, tolerances and fits of cardan gear mating parts

Drive axles

  • Rear axle
  • Maintenance
  • Possible malfunctions of the rear axle and methods for their elimination
  • Repair
  • Removing the rear axle
  • Rear axle disassembly
  • Assessment of the technical condition of parts
  • Assembling and adjusting the rear axle units
  • Dimensions, tolerances and fits of the mating parts of the rear and front axles
  • Front axle
  • Maintenance
  • Possible malfunctions of the front axle and methods for their elimination
  • Repair
  • Removing the front axle
  • Front axle disassembly
  • Disassembly and assembly of constant velocity joints
  • Dimensions, tolerances and fits of front axle mating parts
  • Front axle assembly

Vehicle frame and suspension

  • Frame
  • Maintenance
  • Repair
  • Vehicle suspension
  • Maintenance
  • Possible suspension malfunctions and methods for their elimination
  • Repair
  • Dismantling the front spring suspension
  • Removal, disassembly and assembly of the rear suspension

Hubs, wheels and tires

  • Maintenance
  • Wheel balancing with complete tires
  • Wheel bearing adjustment
  • Possible malfunctions of wheels and tires and methods for their elimination
  • Repair
  • Removal, disassembly and assembly of hubs
  • Dimensions, tolerances and fits of wheel hub mating parts
  • Removing wheels, disassembling and assembling tires

Steering

  • Maintenance
  • Power steering pump belt tension
  • Checking the level and changing the oil in the power steering system
  • Servicing the flow and relief valves of the pump
  • Checking steering wheel play
  • Power steering adjustment
  • Possible malfunctions of a steering and methods of their elimination
  • Repair
  • Removing the steering gear
  • Removing the propeller shaft
  • Removing the steering wheel
  • Removing the tilt steering column
  • Disassembly of the Column Angle Adjustment
  • Steering gear disassembly
  • Checking for internal leaks
  • Steering gear disassembly
  • Ball Screw
  • Disassembly of the valve
  • Installation of PTFE O-rings
  • Steering gear assembly 31601-3400011-01
  • Steering gear assembly 31601-3400011-20
  • Removal, disassembly and assembly of the tie rod

Brake system

  • Service brake system
  • Maintenance
  • Adjustment
  • Filling the brake system with fluid and checking the operation of the system
  • Possible malfunctions of the service brake system and methods for their elimination
  • Repair
  • Removal, disassembly and assembly of service brakes
  • Dimensions, tolerances and fits of mating parts of brake systems
  • Removal, disassembly and assembly of the vacuum booster
  • Parking brake system
  • Maintenance
  • Adjustment
  • Repair
  • Removal, disassembly and assembly of the parking brake
  • Removal and disassembly of the parking brake drive

Electrical equipment

  • Wiring diagram, fuses
  • Mounting block
  • Circuits protected by fuses
  • Repair
  • Battery
  • Maintenance
  • Generator
  • Maintenance
  • Repair
  • Possible malfunctions of the generator and methods for their elimination
  • Starter
  • Maintenance
  • Possible starter malfunctions and methods for their elimination
  • Repair
  • Auxiliary starter relay
  • Ignition system
  • Contactless ignition system
  • Maintenance
  • How to set the ignition timing
  • List of possible malfunctions of the ignition system and methods for their elimination
  • Forced idle economizer control system (EPKhK) of the K-151L carburetor (UAZ-31601)
  • Checking the EPHX control unit
  • Checking the solenoid valve
  • Lighting and signaling system
  • Maintenance
  • List of possible malfunctions of lighting and signaling devices
  • List of lighting and light signaling devices
  • List of lamps used
  • Closing contacts for various stalk lever positions
  • Headlight cleaner
  • Electric door lock system
  • List of possible malfunctions of the electric door lock system
  • Windshield wiper motor
  • Dismantling, assembling and checking the technical condition of the cleaner gearmotor
  • Possible malfunctions of the windshield wiper motor and methods for their elimination
  • Heater fan motor
  • Possible malfunctions of the heater fan motor and methods for their elimination
  • Control devices
  • Possible malfunctions of control devices and methods for their elimination
  • Repair
  • Removal and installation, disassembly and assembly of instrument clusters
  • Instrument troubleshooting technique
  • Checking sensors of control devices

Body

  • General data
  • Interior heating and ventilation
  • Doors
  • The cargo compartment of the car UAZ-23632
  • Seats
  • Fuel cap
  • Hood
  • Windshield wipers, water pumps for windshield, rear windows and headlights (washer)
  • Seat belts
  • Body mount
  • Body maintenance
  • Repair
  • Body removal
  • Wipers
  • Removal and installation of a screen wiper of a wind window
  • Removal and installation of the windscreen wiper of the tailgate
  • Removal and installation of the tank and washer nozzles
  • Mirrors, sun visors, handrails, roof mouldings, filler caps
  • Removal and installation of an external rear-view mirror
  • Removal and installation of an internal rear-view mirror
  • Removing and installing sun visors
  • Removing and installing the filler manhole cover
  • Removing and installing the handrail
  • Removing and installing roof molding
  • Footboards
  • Take off and installation of the folding footboard of the tailgate
  • Side stand
  • Front bumper
  • Removing the front bumper
  • Dismantling the front bumper
  • Rear bumper
  • Removing and disassembling the rear bumper
  • Hood
  • Removing the hood
  • Hood lock drive
  • Radiator cover
  • Removing the grille panel
  • Removing headlight trim and grille
  • Front fender
  • Removing the front fender
  • Removing and installing wheel aprons
  • Windscreen glass, tailgate windows and sidewalls
  • Removing and installing door seal
  • Removal and installation of front and rear window opening seals
  • Sunroof
  • Doors
  • Removing and installing front door trim
  • Removal and installation of the sliding glass and the mechanism for moving the glass of the front and rear doors
  • Removing and installing the front door lock
  • Removing and installing rear door lock
  • Removal and installation of the lock and handles of the tailgate
  • Removal and installation of the door opening limiter
  • Door hinge
  • Tailgate and roof cover of the cargo compartment of the car UAZ-23632
  • Seat belts
  • Dashboard
  • Heater

Application

  • Appendix 1 Cups and seals used in vehicle components and assemblies
  • Appendix 2 Rolling bearings used in vehicle components and assemblies
  • Appendix 3 Wiring diagram of the UAZ-31601 vehicle (with instrument cluster 157.3801-10)
  • Wiring diagram of the UAZ-31601 car (with instrument cluster АР110.3801)
  • Scheme of electrical equipment of cars UAZ-31602, UAZ-31622 (with anti-toxic systems, with instrument cluster АР 110.3801)
  • Scheme of electrical equipment of cars UAZ-31602, UAZ-31622 (with anti-toxic systems, with instrument cluster 432.3801-10)
  • Wiring diagram for UAZ-31602, UAZ-31622, UAZ-31625 vehicles (without anti-toxic systems, with instrument cluster 432.3801-10)
  • Wiring diagram for UAZ-31605, UAZ-31625 vehicles (without anti-toxic systems, with instrument cluster 152.3801-10)
  • Wiring diagram of the UAZ-23602 car (with anti-toxic systems, with instrument cluster AR 110.3801)
  • Wiring diagram of the UAZ-23632 car (with anti-toxic systems, with instrument cluster 432.3801-10)
  • Appendix 4 Mounting block
  • Appendix 5Special tools and accessories

Write a review

Your Name:
Your Review:
Rating:

Customers reviews

There are no reviews for this product.