UAZ-31601 / UAZ-31602 / UAZ-31605 / UAZ-31622 / UAZ-31625 / UAZ-23602 / UAZ-23632, repair e-manual (in Russian)
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Publisher: © "Motorist"
ISBN: 977-129-542-348-6
Number of pages: 272
Format: file PDF
About the manual
Engine type: petrol
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Car design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-348-6
Number of pages: 272
Format: file PDF
About the manual
Engine type: petrol
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Car design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Contents
Notice to consumers
Technical data and vehicle characteristics
- Vehicle marking
- Specification
Safety requirements and warnings
- Security requirements
- Warnings
Maintenance
- Scope of work by type of maintenance
- Vehicle lubrication
Engine
- Maintenance
- Engine UMZ-421 (UAZ-31601)
- Engine mount
- Cylinder head
- Gas distribution mechanism
- Lubrication system
- Engine ventilation system
- Cooling system
- Power system
- Exhaust system
- Possible engine malfunctions and methods for their elimination
- The UMZ-4213 engine (UAZ-31605, UAZ-31625) and the ZMZ-409 engine (UAZ-31602, UAZZ1622, UAZ-23602, UAZ-23632)
- Engine crankcase ventilation system UMZ-4213
- ZMZ-409 engine cylinder head
- The gas distribution mechanism of the ZMZ-409 engine
- Engine lubrication system ZMZ-409
- Engine crankcase ventilation system ZMZ-409
- Engine cooling system ZMZ-409
- Possible malfunctions of the ZMZ-409 engine and methods for their elimination
- Gasoline injection system with electronically controlled fuel supply and ignition of UMZ-4213, ZMZ-409 engines
- General Information
- Features of the engine power system
- Features of the engine exhaust system
- Features of the electronic fuel injection and ignition control system
- Diagnosis of the electronic engine management system
- Malfunctions of the engine management system and their corresponding codes
- Using parametric control for troubleshooting
- External diagnostic tools
- The main methodological techniques for monitoring and regulating the engine using external diagnostic tools
- Maintenance of the petrol injection system with electronic fuel and ignition control
- Idling
- Bleeding the fuel system
- Maintenance of anti-toxic systems
- Possible malfunctions of power supply and engine control systems with gasoline injection and methods for their elimination
- Checking the technical condition of engines
- Repair of engines UM 3-421, UMZ-4213 (UAZ-31601, UAZ-Z1605, UAZ-31625)
- The values of clearances and interference in the engine
- Maximum permissible wear of the main mating engine parts
- Removing and installing the engine
- Engine disassembly and assembly
- Parts and kits of nominal and repair dimensions of the engine
- Dimensions, tolerances and fits of mating engine parts
- Cylinder block repair
- Repair of cylinder liners
- Replacing piston rings
- Replacing pistons
- Connecting rod repair
- Replacement and repair of piston pins
- Assembling the connecting rod and piston group
- Crankshaft repair
- Replacing the shells of the main and connecting rod bearings of the crankshaft
- Camshaft repair and replacement of its bushings
- Replacing pushers
- Repair of the distributor drive of the UMZ-421 engine
- Oil pump repair
- Cylinder head repair
- Restoring valve tightness and replacing valve bushings
- Replacing valve springs
- Coolant pump repair
- Fuel tank repair
- Repair of the fuel pump of the UMZ-421 engine
- Carburetor repair
- Engine break-in after repair
- Repair of engine ZMZ-409 (UAZ-31602, UAZ-Z 1622, UAZ-23602, UAZ-23632)
- Dimensions, tolerances and fits of mating engine parts
- Parts and kits of nominal and repair dimensions of the engine
- Removing and installing the engine
- Engine disassembly
- Repair of cylinder block, pistons, connecting rods, intermediate shaft
- Subassembly of the connecting rod and piston group
- Controlled parameters during the repair of the cylinder block, pistons, connecting rods and intermediate shaft
- Crankshaft repair
- Controlled parameters during crankshaft repair
- Repair of the cylinder head, valve train and camshafts
- Parameters to be monitored during the repair of the cylinder head, valve train and camshafts
- Hydraulic tensioner repair
- coolant pump repair
- Oil pump repair
- Engine assembly
- Tightening torques for engine threaded connections
- Checking and adjusting the valve timing
- Special tool
- Engine break-in after repair
Clutch
- Maintenance
- Possible clutch malfunctions and methods for their elimination
- Repair
- Replacing the clutch with the clutch release bearing
- Removal and installation of clutch discs for UMP engines
- Removal and installation of clutch discs of the ZMZ engine
- Removal and disassembly of the hydraulic clutch
- Assessment of the technical condition of hydraulic drive parts
- Clutch assembly
- Bleeding the hydraulic clutch
Gearbox
- Maintenance
- Possible malfunctions of the gearbox and methods for their elimination
- Repair
- Removing the gearbox from the vehicle
- Disconnecting the gearbox from the transfer case
- Dismantling the five-speed gearbox
- Dismantling the four-speed gearbox
- Assessment of the technical condition of parts
- Assembly of five-speed gearboxes
- Assembling a four-speed gearbox
- Dimensions, tolerances and fits of mating gearbox parts
Transfer case
- Maintenance
- Possible malfunctions of the transfer case and methods for their elimination
- Repair of a spur transfer case
- Transfer case disassembly
- Assessment of the technical condition of parts
- Transfer case assembly
- Helical transfer case repair
- Transfer case disassembly
- Assessment of the technical condition of parts
- Transfer case assembly
- Assembling the transfer case with gearbox
- Dimensions, tolerances and fits of mating parts of the transfer case
Cardan transmission
- Maintenance
- Length and applicability of rear driveshafts
- Length and applicability of front driveshafts
- Possible malfunctions of cardan shafts and methods for their elimination
- Repair
- Dismantling the cardan shaft
- Assessment of the technical condition of cardan shaft parts
- Cardan shaft assembly
- Dimensions, tolerances and fits of cardan gear mating parts
Drive axles
- Rear axle
- Maintenance
- Possible malfunctions of the rear axle and methods for their elimination
- Repair
- Removing the rear axle
- Rear axle disassembly
- Assessment of the technical condition of parts
- Assembling and adjusting the rear axle units
- Dimensions, tolerances and fits of the mating parts of the rear and front axles
- Front axle
- Maintenance
- Possible malfunctions of the front axle and methods for their elimination
- Repair
- Removing the front axle
- Front axle disassembly
- Disassembly and assembly of constant velocity joints
- Dimensions, tolerances and fits of front axle mating parts
- Front axle assembly
Vehicle frame and suspension
- Frame
- Maintenance
- Repair
- Vehicle suspension
- Maintenance
- Possible suspension malfunctions and methods for their elimination
- Repair
- Dismantling the front spring suspension
- Removal, disassembly and assembly of the rear suspension
Hubs, wheels and tires
- Maintenance
- Wheel balancing with complete tires
- Wheel bearing adjustment
- Possible malfunctions of wheels and tires and methods for their elimination
- Repair
- Removal, disassembly and assembly of hubs
- Dimensions, tolerances and fits of wheel hub mating parts
- Removing wheels, disassembling and assembling tires
Steering
- Maintenance
- Power steering pump belt tension
- Checking the level and changing the oil in the power steering system
- Servicing the flow and relief valves of the pump
- Checking steering wheel play
- Power steering adjustment
- Possible malfunctions of a steering and methods of their elimination
- Repair
- Removing the steering gear
- Removing the propeller shaft
- Removing the steering wheel
- Removing the tilt steering column
- Disassembly of the Column Angle Adjustment
- Steering gear disassembly
- Checking for internal leaks
- Steering gear disassembly
- Ball Screw
- Disassembly of the valve
- Installation of PTFE O-rings
- Steering gear assembly 31601-3400011-01
- Steering gear assembly 31601-3400011-20
- Removal, disassembly and assembly of the tie rod
Brake system
- Service brake system
- Maintenance
- Adjustment
- Filling the brake system with fluid and checking the operation of the system
- Possible malfunctions of the service brake system and methods for their elimination
- Repair
- Removal, disassembly and assembly of service brakes
- Dimensions, tolerances and fits of mating parts of brake systems
- Removal, disassembly and assembly of the vacuum booster
- Parking brake system
- Maintenance
- Adjustment
- Repair
- Removal, disassembly and assembly of the parking brake
- Removal and disassembly of the parking brake drive
Electrical equipment
- Wiring diagram, fuses
- Mounting block
- Circuits protected by fuses
- Repair
- Battery
- Maintenance
- Generator
- Maintenance
- Repair
- Possible malfunctions of the generator and methods for their elimination
- Starter
- Maintenance
- Possible starter malfunctions and methods for their elimination
- Repair
- Auxiliary starter relay
- Ignition system
- Contactless ignition system
- Maintenance
- How to set the ignition timing
- List of possible malfunctions of the ignition system and methods for their elimination
- Forced idle economizer control system (EPKhK) of the K-151L carburetor (UAZ-31601)
- Checking the EPHX control unit
- Checking the solenoid valve
- Lighting and signaling system
- Maintenance
- List of possible malfunctions of lighting and signaling devices
- List of lighting and light signaling devices
- List of lamps used
- Closing contacts for various stalk lever positions
- Headlight cleaner
- Electric door lock system
- List of possible malfunctions of the electric door lock system
- Windshield wiper motor
- Dismantling, assembling and checking the technical condition of the cleaner gearmotor
- Possible malfunctions of the windshield wiper motor and methods for their elimination
- Heater fan motor
- Possible malfunctions of the heater fan motor and methods for their elimination
- Control devices
- Possible malfunctions of control devices and methods for their elimination
- Repair
- Removal and installation, disassembly and assembly of instrument clusters
- Instrument troubleshooting technique
- Checking sensors of control devices
Body
- General data
- Interior heating and ventilation
- Doors
- The cargo compartment of the car UAZ-23632
- Seats
- Fuel cap
- Hood
- Windshield wipers, water pumps for windshield, rear windows and headlights (washer)
- Seat belts
- Body mount
- Body maintenance
- Repair
- Body removal
- Wipers
- Removal and installation of a screen wiper of a wind window
- Removal and installation of the windscreen wiper of the tailgate
- Removal and installation of the tank and washer nozzles
- Mirrors, sun visors, handrails, roof mouldings, filler caps
- Removal and installation of an external rear-view mirror
- Removal and installation of an internal rear-view mirror
- Removing and installing sun visors
- Removing and installing the filler manhole cover
- Removing and installing the handrail
- Removing and installing roof molding
- Footboards
- Take off and installation of the folding footboard of the tailgate
- Side stand
- Front bumper
- Removing the front bumper
- Dismantling the front bumper
- Rear bumper
- Removing and disassembling the rear bumper
- Hood
- Removing the hood
- Hood lock drive
- Radiator cover
- Removing the grille panel
- Removing headlight trim and grille
- Front fender
- Removing the front fender
- Removing and installing wheel aprons
- Windscreen glass, tailgate windows and sidewalls
- Removing and installing door seal
- Removal and installation of front and rear window opening seals
- Sunroof
- Doors
- Removing and installing front door trim
- Removal and installation of the sliding glass and the mechanism for moving the glass of the front and rear doors
- Removing and installing the front door lock
- Removing and installing rear door lock
- Removal and installation of the lock and handles of the tailgate
- Removal and installation of the door opening limiter
- Door hinge
- Tailgate and roof cover of the cargo compartment of the car UAZ-23632
- Seat belts
- Dashboard
- Heater
Application
- Appendix 1 Cups and seals used in vehicle components and assemblies
- Appendix 2 Rolling bearings used in vehicle components and assemblies
- Appendix 3 Wiring diagram of the UAZ-31601 vehicle (with instrument cluster 157.3801-10)
- Wiring diagram of the UAZ-31601 car (with instrument cluster АР110.3801)
- Scheme of electrical equipment of cars UAZ-31602, UAZ-31622 (with anti-toxic systems, with instrument cluster АР 110.3801)
- Scheme of electrical equipment of cars UAZ-31602, UAZ-31622 (with anti-toxic systems, with instrument cluster 432.3801-10)
- Wiring diagram for UAZ-31602, UAZ-31622, UAZ-31625 vehicles (without anti-toxic systems, with instrument cluster 432.3801-10)
- Wiring diagram for UAZ-31605, UAZ-31625 vehicles (without anti-toxic systems, with instrument cluster 152.3801-10)
- Wiring diagram of the UAZ-23602 car (with anti-toxic systems, with instrument cluster AR 110.3801)
- Wiring diagram of the UAZ-23632 car (with anti-toxic systems, with instrument cluster 432.3801-10)
- Appendix 4 Mounting block
- Appendix 5Special tools and accessories
Customers reviews
from Дмитрий on 07/08/2024
Отличное руководство! Благодаря этой книге я смог легко заменить тормозные колодки и отремонтировать систему охлаждения. Все шаги описаны очень понятно, а схемы и фотографии делают процесс ремонта проще
