Toyota MR2 since 1991, repair e-manual

Content

Introduction

• How to use this manual
• Identification information
• General repair instructions
• Precautions for vehicles equipped with srs airbag
• Precautions for vehicles equipped with a catalytic converter
• Precautions for vehicles with an audio system with built-in anti-theft system
• Vehicle lift and support locations
• Abbreviations used in this manual

Maintenance

• Maintenance schedule
• Maintenance operations
• General maintenance

Engine mechanical

• Description
• Troubleshooting
• Engine tune-up
• Toyota-variable induction system
• Compression check
• Timing belt
• Cylinder head
• Cylinder block

Exhaust system

• Exhaust pipes and heat insulators

Turbocharger system

• Description
• Precautions
• Troubleshooting turbocharger
• Intercooler

Emission control systems

• System purpose
• Component layout and schematic drawing
• Positive crankcase ventilation (PCV) system
• Fuel evaporative emission control (EVAP) system
• Exhaust gas recirculation (egr) system
• Three-way catalyst (TWC) system

EFI system

• Description
• Precautions
• Inspection precautions
• Troubleshooting
• Diagnosis system
• Fuel system
• Air induction system
• Electronic control system

Cooling system

• Description
• Troubleshooting
• Engine coolant check
• Replacement of engine of coolant
• Water pump
• Thermostat
• Radiator
• Electric cooling fans

Lubrication system

• Description
• Troubleshooting
• Oil pressure check
• Replacement of engine oil and oil filter
• Oil pump
• Oil cooler
• Oil nozzles

Ignition system

• Precautions
• Troubleshooting
• Ignition system circuit
• On-vehicle inspection
• Distributor

Starting system

• Troubleshooting
• Starter
• Starter relay
• Clutch starter switch

Charging system

• Precautions
• Troubleshooting
• On-vehicle inspection
• Alternator
• Ignition main relay

Clutch

• Troubleshooting
• Check and adjustment of clutch pedal
• Bleeding of clutch system
• Inspection of clutch start system
• Clutch master cylinder
• Clutch release cylinder
• Clutch unit

Manual transaxle

• Description
• Precautions
• Troubleshooting
• Removal and installation of transaxle
• Installation of component parts
• Shift lever and control cable

Automatic transaxle

• Description
• Precautions
• Troubleshooting
• On-vehicle repair
• Removal and installation of transaxle
• Torque converter
• Removal of component parts
• Installation of component parts
• Shift lock system

Suspension and axle

• Troubleshooting
• Wheel alignment
• Front axle hub
• Front suspension
• Rear axle shaft and carrier
• Rear drive shaft
• Rear suspension

Brake system

• Precautions
• Troubleshooting
• Checks and adjustments
• Master cylinder
• Brake booster
• Front brake
• Rear brake
• Proportioning and by-pass valve
• Anti-lock brake system

Steering

• Precautions
• Troubleshooting
• On-vehicle inspection
• Steering column
• Manual steering gear housing
• Power steering

SRS airbag

• General description
• Description
• Operation
• Inspection items and replacement requirements
• Removal and installation of component parts replacement of repair wire for front airbag sensor
• Troubleshooting
• Disposal of steering wheel pad (with airbag)
• Disposal of center airbag sensor assembly

Body electrical system

• General information
• Power source
• Ignition switch
• Lighting system
• Wiper and washer system
• Combination meter
• Defogger system
• Power window control system
• Power door lock control system
• Power mirror control system
• Cruise control system
• Theft deterrent system
• Audio
• Clock

Body

• General information
• Hood
• Headlight
• Front door
• Luggage compartment door moulding
• Windshield
• Quarter window glass
• Back window glass
• T-bar roof
• Moon roof
• Instrument panel
• Seat
• Seat belts
• Body dimensions

Air conditioning system

• General information
• Description
• Preparation
• Troubleshooting
• Refrigeration system
• Drive belt
• Refrigeration lines
• Compressor
• Receiver
• Condenser
• Cooling unit
• Evaporator
• Expansion valve
• Thermistor
• A/C control assembly
• Pressure switch
• Water temperature sensor
• Servomotors
• Blower motor
• Condenser fan motor
• Blower resistor
• Heater main relay
• Magnetic clutch relay
• Fan main relay
• Fan relay
• Vacuum hose circuit
• Vacuum switching valve (VSV)
• A/C amplifier

Service specifications

Standard bolt torque specifications

SST and SSM

Electrical wiring diagrams

Customers reviews