Toyota Corona / Caldina / Corona Exiv / Corona Premio 1992 thru 1998, repair e-manual (in Russian)
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Publisher: © "Motorist"
ISBN: 978-083-657-711-0
Number of pages: 424
Format: file PDF
About the manual
Engine type: 4A-FE / 7A-FE / 3S-FE / 3S-GE / 4S-FE / 5E-FE / 2C / 2C-T
Engine displacement: 1.5 / 1.6 / 1.8 / 2.0 / 2.0D l.
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 978-083-657-711-0
Number of pages: 424
Format: file PDF
About the manual
Engine type: 4A-FE / 7A-FE / 3S-FE / 3S-GE / 4S-FE / 5E-FE / 2C / 2C-T
Engine displacement: 1.5 / 1.6 / 1.8 / 2.0 / 2.0D l.
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
Table of contents
Abbreviations and conventions
Identification
Operation manual
- Instrumentation and controls
- Additional door lock
- Driving with automatic transmission
- Features of transmission of 4WD models
- Driving tips for different conditions
- General recommendations
- Off-road driving tips
- Starting the engine
- Before launch
- Normal startup method
- If the engine does not start
- Starting the engine (if the spark plugs are "flooded" - petrol engines)
- Removing air and condensation from the fuel system (diesel engines)
- Stopping the engine (turbo models)
- Engine malfunctions while driving
- Wheel replacement
- Checking tire pressure and condition
- Changing tires
- Features of the operation of aluminum disks
- Replacing wheel disks
- Brake pad wear indicators
- Catalytic converter and exhaust system
- Radio - the main points of operation
- Radio with built-in CD player
- Radio
- CD changer
- Checking and replacing fuses
- Checking fusible links
Maintenance and general inspection and adjustment procedures
- Service intervals
- Engine oil and filter
- Oil precautions
- Choosing engine oil
- Checking the engine oil level
- Changing the engine oil
- Checking and replacing the coolant
- Checking and cleaning the air filter
- Checking the battery status
- Checking high voltage wires
- Checking spark plugs
- Checking the alternator drive belt
- Checking and adjusting the ignition timing
- Checking and adjusting the injection advance angle (2C-T)
- Checking the idle speed
- Checking the system with variable geometry of the intake manifold (Lean burn) (3S-GE and 4A-FE)
- Checking CO / CH at idle (gasoline engines)
- Adjusting the idle speed when the air conditioner is turned on (2C, 2C-T)
- Compression end pressure test
- Checking the timing belt components
- Checking the oil level in the manual transmission and transfer case
- Checking the oil level in the rear axle gear case
- Checking the level and condition of the working fluid in the automatic transmission
- Changing the working fluid in the automatic transmission
- Replacing the automatic transmission fluid filter
- Checking the level and replacing the working fluid in the differential (AKLP-A1321)
- Checking the oil level in the transfer case (automatic transmission-А540Н)
- Changing the oil in the transfer case (А540Н)
- Checking the level of the working fluid and the brake system of the hydraulic drive
- Checking the power steering fluid level
- Jacking points
Gasoline engines 3S-FE, 3S-GE (2.0) and 4S-FE (1.8)
- Description
- Checking and adjusting the valve clearance
- Timing belt (3S-PE, 4S-FE)
- Timing belt (3S-GE)
- Variable valve timing (3S-GE)
- Cylinder head (3S-FE, 4S-FE)
- Cylinder head (3S-GE)
- Cylinder block
Petrol engines 4A-FE (1.6) and 7A-FE (1.8)
- Description
- Checking and adjusting thermal clearances in the valves
- Timing belt
- Cylinder head
- Cylinder block
Petrol engine 5E-FE (1,5)
- Description
- Checking and adjusting the valve clearance
- Timing belt
- Cylinder head
- Cylinder block
Diesel engines 2C, 2C-T (2,0)
- Description
- Checking and adjusting thermal clearances in the valves
- Timing belt
- Cylinder head
- Cylinder block
Engine - general repair procedures
- Cylinder head
- Dismantling the cylinder head
- Checking, cleaning and repairing cylinder head parts
- Cylinder head assembly
- Cylinder block
- Dismantling the cylinder block
- Checking the cylinder block
- Disassembly piston-connecting rod assembly
- Checking the condition of the piston and connecting rod
- Cylinder boring (2C, 2C-T, 3S-FE, 4S-FE, 4A-FE, 7A-FE)
- Checking and repairing the crankshaft
- Replacing the crankshaft oil seals
- Piston-connecting rod assembly
- Cylinder block assembly
Cooling system
- Description of the cooling system
- Coolant pump
- Thermostat
- Radiator
- Cooling fan
- Checking sensors and relays
- Checking the fan motor
Lubrication system
- Description
- Checking the oil pressure
- Oil pump
- Oil cooler and pressure reducing valve (4A-FE, 7A-FE)
- Oil cooler (2C, 3S-FE, 3S-GE, 4S-FE)
- Fuel injection system
- Description
- Precautions
- Diagnostic system
- Description
- Control lamp of malfunctions of the engine "CHECK"
- Output of diagnostic codes (normal self-diagnosis mode)
- Output of diagnostic codes (self-diagnosis in test mode)
- Erasing diagnostic code
- Diagnostic indication
- Diagnostic codes for the electronic control unit (3S-FE, 3S-GE, 4A-FE, 4S-FE, 5E-FE and 7A-FE)
- Diagnosing faults with a road test
- Electronic fuel injection system test procedure
- Conclusions of the electronic control unit
- Voltage between the terminals of the electronic control unit
- Resistance between the terminals of the electronic control unit
- Electronic control system
- Fuel injection main relay
- Fuel pump relay switch
- Coolant and intake air temperature sensor
- Manifold MAP sensor
- Variable resistor
- Knock sensor
- Electro-pneumatic valve for increasing the idle speed when the air conditioner is turned on
- Electro-pneumatic valve for variable intake manifold geometry (Lean bum) (4A-FE) and (3S-GE)
- Oxygen sensor
- Oxygen sensor fault finding algorithm
- Lean mixture sensor (4A-FE engine with lean bum system)
- Electro-pneumatic valve of the recirculation system Of (3S-FE, 4S-FE, 5E-FE)
- Air control valve (5E-FE)
- Throttle damper (5E-FE models with automatic transmission)
- Fuel cut-off system in forced idle modes
- Fuel pressure control system (3S-GE, 5E-FE)
- Fuel pump
- Fuel pressure regulator
- Injectors
- Throttle body
- Idle speed control valve
- Additional air valve
Fuel system (diesel engines)
- Replacing the fuel filter
- Fuel heating system
- Injectors
- High pressure fuel pump (TNVD)
Turbocharging system (2C-T)
- Description
- Warnings
- Turbocharger
- Absolute pressure sensor
- Boost pressure control solenoid valve
Ignition system
- Description
- Precautions
- Spark test
- Removing and checking high voltage wires
- Checking the ignition system components or components
- Integrated ignition unit (contactless ignition system)
- Integrated ignition unit (contactless ignition system)
- Distributor (3S-GE and 4A-FE with Lean bum system)
Launch system
- How it works
- Starter
- Checking the starter operation
- Starter relay (3S-FE, 4A-FE, 7A-FE and 2C-T)
- Cold start aid system with additional resistance (2C. 2C-T)
- Cold start aid system without additional resistance (2C, 2C-T)
Charging system
- How it works
- Precautions
- Vehicle checks
- Generator
Clutch
- Bleeding hydraulic clutch
- Clutch pedal
- Clutch master cylinder
- Clutch slave cylinder
- Clutch
Manual transmission
- Manual transmission S50. С52 and С58
- Gearbox S50, S54 and S55
- Transmission of 4WD models
- Transfer case
- Gear lever and control cables
Automatic transmission
- General information (2WD)
- General information (4WD)
- Preliminary checks
- Gearbox diagnostics
- Self-diagnostic system (А240Е, А241Е, А245E и А540Н)
- Electrical components (A241L)
- Checking mechanical gearbox systems
- Throttle valve control cable
- Rotor of the speed sensor (А240Е. А241Е until 1996)
- Speed controller (A241L, A132L)
- Rotation speed sensor No. 2 (А245E)
- Seals of drive shafts (front wheel drive)
- Replacing the output shaft seal (rear wheel drive) (А540Н)
- Gearbox assembly (2WD models)
- Gearbox assembly (4WD models)
- Checking the torque converter and torque converter drive plate
- Transfer case (only for А540Н)
Cardan shaft (4WD models)
- Suspension
- Preliminary checks
- Front wheel alignment
- Rear wheel alignment
- Drive shafts
- Front suspension
- Front axle hub
- Front suspension strut
- Front suspension lower arm
- Lower ball joint
- Anti-roll bar
- Rear suspension
- Rear wheel hub
- Rear wheel hub knuckle
- Rear suspension strut
- Lower and trailing arms
- Anti-roll bar
- Rear wheel hub and knuckle (4WD models)
- Differential (4WD models)
Steering
- Checking the steering wheel play
- Checking the booster pump drive belt
- Checking the fluid level
- Checking the idle speed increase system
- Replacing the power steering fluid
- Bleeding the power steering system
- Checking the pressure of the working fluid
- Steering column
- Power steering pump
- Steering gear
Braking system
- Checking and adjusting the brake pedal
- Checking the performance of the vacuum booster
- Bleeding the brake system
- Checking and adjusting the parking brake
- Brake master cylinder
- Vacuum brake booster
- Camshaft driven vacuum pump
- Generator driven vacuum pump
- Front brakes
- Rear drum brakes
- Rear disc brakes
- Parking brake for rear disc brakes
- Valve for redistributing brake forces depending on the load on the rear axle (LSPV)
- Anti-lock braking system (ABS)
- Pressure modulator
- Control relay (models up to 96)
- Control turnip (models from 96)
- Front wheel speed sensors
- Rear wheel speed sensor
Body
- Holders (caps) - removal and installation
- Front bumper
- Hood
- Rear bumper
- Side doors
- Tail door (CALDINA)
- Trunk (CORONA, CORONA EXIV, CORONA PREMIO)
- Windscreen wipers and washers
- Windshield
- Tailgate glass and rear glass
- Luke
- Dashboard
- Fuel tank and fuel lines
- Body dimensions (CORONA, CALDINA)
- Back
- Underbody
Air conditioning, heating and ventilation
- Air conditioning system
- System evacuation and charging
- Cooling lines
- Compressor
- Expansion valve
- Heater fan
- Air intake flap servo
- Mixing servo
- Airflow direction flap servo
- Heater blower resistor
- Ambient temperature sensor
- Interior temperature sensor
- Sunlight sensor
- Evaporator temperature sensor
- Compressor operation sensor (3S-FE models only)
- Pressure switch
- Relay
- Air conditioner control unit
Body electrical equipment and SRS
- General information
- SRS system
- SRS before 1996
- SRS after 1996
- Relays and fuses
- Ignition lock
- Headlights and parking lights
- Combo switch
- Fog lights
- Direction indicators and hazard warning lights
- Indoor lighting
- Rear code lights
- Stop signals
- Screen wipers and washers
- Headlight washer
- Instrument cluster
- Speedometer
- Tachometer
- Fuel level indicator
- Fuel filter water presence sensor
- Fuel heater
- Coolant temperature indicator
- Rear door and mirror heaters
- Electric windows
- Central locking
- Electric sunroof
- Exterior mirror adjustment system
- Seat heaters
- Antenna drive
- Wire color codes
Wiring diagrams
Customers reviews
from Ольга on 12/10/2020
Спасибо. Оперативная и качественная работа. Осталась довольна)
from Роман on 12/07/2021
Об'ємна, докладна книга з ремонту.
