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Toyota Corona / Caldina / Corona Exiv / Corona Premio 1992 thru 1998, repair e-manual (in Russian)

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Publisher: © "Motorist"
ISBN: 978-083-657-711-0
Number of pages: 424
Format: file PDF

About the manual

Engine type: 4A-FE / 7A-FE / 3S-FE / 3S-GE / 4S-FE / 5E-FE / 2C / 2C-T

Engine displacement: 1.5 / 1.6 / 1.8 / 2.0 / 2.0D l.

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Toyota
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 978-083-657-711-0
Number of pages: 424
Format: file PDF

About the manual

Engine type: 4A-FE / 7A-FE / 3S-FE / 3S-GE / 4S-FE / 5E-FE / 2C / 2C-T

Engine displacement: 1.5 / 1.6 / 1.8 / 2.0 / 2.0D l.

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Table of contents

Abbreviations and conventions

Identification

Operation manual

  • Instrumentation and controls
  • Additional door lock
  • Driving with automatic transmission
  • Features of transmission of 4WD models
  • Driving tips for different conditions
  • General recommendations
  • Off-road driving tips
  • Starting the engine
  • Before launch
  • Normal startup method
  • If the engine does not start
  • Starting the engine (if the spark plugs are "flooded" - petrol engines)
  • Removing air and condensation from the fuel system (diesel engines)
  • Stopping the engine (turbo models)
  • Engine malfunctions while driving
  • Wheel replacement
  • Checking tire pressure and condition
  • Changing tires
  • Features of the operation of aluminum disks
  • Replacing wheel disks
  • Brake pad wear indicators
  • Catalytic converter and exhaust system
  • Radio - the main points of operation
  • Radio with built-in CD player
  • Radio
  • CD changer
  • Checking and replacing fuses
  • Checking fusible links

Maintenance and general inspection and adjustment procedures

  • Service intervals
  • Engine oil and filter
  • Oil precautions
  • Choosing engine oil
  • Checking the engine oil level
  • Changing the engine oil
  • Checking and replacing the coolant
  • Checking and cleaning the air filter
  • Checking the battery status
  • Checking high voltage wires
  • Checking spark plugs
  • Checking the alternator drive belt
  • Checking and adjusting the ignition timing
  • Checking and adjusting the injection advance angle (2C-T)
  • Checking the idle speed
  • Checking the system with variable geometry of the intake manifold (Lean burn) (3S-GE and 4A-FE)
  • Checking CO / CH at idle (gasoline engines)
  • Adjusting the idle speed when the air conditioner is turned on (2C, 2C-T)
  • Compression end pressure test
  • Checking the timing belt components
  • Checking the oil level in the manual transmission and transfer case
  • Checking the oil level in the rear axle gear case
  • Checking the level and condition of the working fluid in the automatic transmission
  • Changing the working fluid in the automatic transmission
  • Replacing the automatic transmission fluid filter
  • Checking the level and replacing the working fluid in the differential (AKLP-A1321)
  • Checking the oil level in the transfer case (automatic transmission-А540Н)
  • Changing the oil in the transfer case (А540Н)
  • Checking the level of the working fluid and the brake system of the hydraulic drive
  • Checking the power steering fluid level
  • Jacking points

Gasoline engines 3S-FE, 3S-GE (2.0) and 4S-FE (1.8)

  • Description
  • Checking and adjusting the valve clearance
  • Timing belt (3S-PE, 4S-FE)
  • Timing belt (3S-GE)
  • Variable valve timing (3S-GE)
  • Cylinder head (3S-FE, 4S-FE)
  • Cylinder head (3S-GE)
  • Cylinder block

Petrol engines 4A-FE (1.6) and 7A-FE (1.8)

  • Description
  • Checking and adjusting thermal clearances in the valves
  • Timing belt
  • Cylinder head
  • Cylinder block

Petrol engine 5E-FE (1,5)

  • Description
  • Checking and adjusting the valve clearance
  • Timing belt
  • Cylinder head
  • Cylinder block

Diesel engines 2C, 2C-T (2,0)

  • Description
  • Checking and adjusting thermal clearances in the valves
  • Timing belt
  • Cylinder head
  • Cylinder block

Engine - general repair procedures

  • Cylinder head
  • Dismantling the cylinder head
  • Checking, cleaning and repairing cylinder head parts
  • Cylinder head assembly
  • Cylinder block
  • Dismantling the cylinder block
  • Checking the cylinder block
  • Disassembly piston-connecting rod assembly
  • Checking the condition of the piston and connecting rod
  • Cylinder boring (2C, 2C-T, 3S-FE, 4S-FE, 4A-FE, 7A-FE)
  • Checking and repairing the crankshaft
  • Replacing the crankshaft oil seals
  • Piston-connecting rod assembly
  • Cylinder block assembly

Cooling system

  • Description of the cooling system
  • Coolant pump
  • Thermostat
  • Radiator
  • Cooling fan
  • Checking sensors and relays
  • Checking the fan motor

Lubrication system

  • Description
  • Checking the oil pressure
  • Oil pump
  • Oil cooler and pressure reducing valve (4A-FE, 7A-FE)
  • Oil cooler (2C, 3S-FE, 3S-GE, 4S-FE)
  • Fuel injection system
  • Description
  • Precautions
  • Diagnostic system
  • Description
  • Control lamp of malfunctions of the engine "CHECK"
  • Output of diagnostic codes (normal self-diagnosis mode)
  • Output of diagnostic codes (self-diagnosis in test mode)
  • Erasing diagnostic code
  • Diagnostic indication
  • Diagnostic codes for the electronic control unit (3S-FE, 3S-GE, 4A-FE, 4S-FE, 5E-FE and 7A-FE)
  • Diagnosing faults with a road test
  • Electronic fuel injection system test procedure
  • Conclusions of the electronic control unit
  • Voltage between the terminals of the electronic control unit
  • Resistance between the terminals of the electronic control unit
  • Electronic control system
  • Fuel injection main relay
  • Fuel pump relay switch
  • Coolant and intake air temperature sensor
  • Manifold MAP sensor
  • Variable resistor
  • Knock sensor
  • Electro-pneumatic valve for increasing the idle speed when the air conditioner is turned on
  • Electro-pneumatic valve for variable intake manifold geometry (Lean bum) (4A-FE) and (3S-GE)
  • Oxygen sensor
  • Oxygen sensor fault finding algorithm
  • Lean mixture sensor (4A-FE engine with lean bum system)
  • Electro-pneumatic valve of the recirculation system Of (3S-FE, 4S-FE, 5E-FE)
  • Air control valve (5E-FE)
  • Throttle damper (5E-FE models with automatic transmission)
  • Fuel cut-off system in forced idle modes
  • Fuel pressure control system (3S-GE, 5E-FE)
  • Fuel pump
  • Fuel pressure regulator
  • Injectors
  • Throttle body
  • Idle speed ​​control valve
  • Additional air valve

Fuel system (diesel engines)

  • Replacing the fuel filter
  • Fuel heating system
  • Injectors
  • High pressure fuel pump (TNVD)

Turbocharging system (2C-T)

  • Description
  • Warnings
  • Turbocharger
  • Absolute pressure sensor
  • Boost pressure control solenoid valve

Ignition system

  • Description
  • Precautions
  • Spark test
  • Removing and checking high voltage wires
  • Checking the ignition system components or components
  • Integrated ignition unit (contactless ignition system)
  • Integrated ignition unit (contactless ignition system)
  • Distributor (3S-GE and 4A-FE with Lean bum system)

Launch system

  • How it works
  • Starter
  • Checking the starter operation
  • Starter relay (3S-FE, 4A-FE, 7A-FE and 2C-T)
  • Cold start aid system with additional resistance (2C. 2C-T)
  • Cold start aid system without additional resistance (2C, 2C-T)

Charging system

  • How it works
  • Precautions
  • Vehicle checks
  • Generator

Clutch

  • Bleeding hydraulic clutch
  • Clutch pedal
  • Clutch master cylinder
  • Clutch slave cylinder
  • Clutch

Manual transmission

  • Manual transmission S50. С52 and С58
  • Gearbox S50, S54 and S55
  • Transmission of 4WD models
  • Transfer case
  • Gear lever and control cables

Automatic transmission

  • General information (2WD)
  • General information (4WD)
  • Preliminary checks
  • Gearbox diagnostics
  • Self-diagnostic system (А240Е, А241Е, А245E и А540Н)
  • Electrical components (A241L)
  • Checking mechanical gearbox systems
  • Throttle valve control cable
  • Rotor of the speed sensor (А240Е. А241Е until 1996)
  • Speed ​​controller (A241L, A132L)
  • Rotation speed sensor No. 2 (А245E)
  • Seals of drive shafts (front wheel drive)
  • Replacing the output shaft seal (rear wheel drive) (А540Н)
  • Gearbox assembly (2WD models)
  • Gearbox assembly (4WD models)
  • Checking the torque converter and torque converter drive plate
  • Transfer case (only for А540Н)

Cardan shaft (4WD models)

  • Suspension
  • Preliminary checks
  • Front wheel alignment
  • Rear wheel alignment
  • Drive shafts
  • Front suspension
  • Front axle hub
  • Front suspension strut
  • Front suspension lower arm
  • Lower ball joint
  • Anti-roll bar
  • Rear suspension
  • Rear wheel hub
  • Rear wheel hub knuckle
  • Rear suspension strut
  • Lower and trailing arms
  • Anti-roll bar
  • Rear wheel hub and knuckle (4WD models)
  • Differential (4WD models)

Steering

  • Checking the steering wheel play
  • Checking the booster pump drive belt
  • Checking the fluid level
  • Checking the idle speed increase system
  • Replacing the power steering fluid
  • Bleeding the power steering system
  • Checking the pressure of the working fluid
  • Steering column
  • Power steering pump
  • Steering gear

Braking system

  • Checking and adjusting the brake pedal
  • Checking the performance of the vacuum booster
  • Bleeding the brake system
  • Checking and adjusting the parking brake
  • Brake master cylinder
  • Vacuum brake booster
  • Camshaft driven vacuum pump
  • Generator driven vacuum pump
  • Front brakes
  • Rear drum brakes
  • Rear disc brakes
  • Parking brake for rear disc brakes
  • Valve for redistributing brake forces depending on the load on the rear axle (LSPV)
  • Anti-lock braking system (ABS)
  • Pressure modulator
  • Control relay (models up to 96)
  • Control turnip (models from 96)
  • Front wheel speed sensors
  • Rear wheel speed sensor

Body

  • Holders (caps) - removal and installation
  • Front bumper
  • Hood
  • Rear bumper
  • Side doors
  • Tail door (CALDINA)
  • Trunk (CORONA, CORONA EXIV, CORONA PREMIO)
  • Windscreen wipers and washers
  • Windshield
  • Tailgate glass and rear glass
  • Luke
  • Dashboard
  • Fuel tank and fuel lines
  • Body dimensions (CORONA, CALDINA)
  • Back
  • Underbody

Air conditioning, heating and ventilation

  • Air conditioning system
  • System evacuation and charging
  • Cooling lines
  • Compressor
  • Expansion valve
  • Heater fan
  • Air intake flap servo
  • Mixing servo
  • Airflow direction flap servo
  • Heater blower resistor
  • Ambient temperature sensor
  • Interior temperature sensor
  • Sunlight sensor
  • Evaporator temperature sensor
  • Compressor operation sensor (3S-FE models only)
  • Pressure switch
  • Relay
  • Air conditioner control unit

Body electrical equipment and SRS

  • General information
  • SRS system
  • SRS before 1996
  • SRS after 1996
  • Relays and fuses
  • Ignition lock
  • Headlights and parking lights
  • Combo switch
  • Fog lights
  • Direction indicators and hazard warning lights
  • Indoor lighting
  • Rear code lights
  • Stop signals
  • Screen wipers and washers
  • Headlight washer
  • Instrument cluster
  • Speedometer
  • Tachometer
  • Fuel level indicator
  • Fuel filter water presence sensor
  • Fuel heater
  • Coolant temperature indicator
  • Rear door and mirror heaters
  • Electric windows
  • Central locking
  • Electric sunroof
  • Exterior mirror adjustment system
  • Seat heaters
  • Antenna drive
  • Wire color codes

Wiring diagrams

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Спасибо. Оперативная и качественная работа. Осталась довольна)
Об'ємна, докладна книга з ремонту.