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Sterling Cargo owners and maintenance e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-350-4
Number of pages: 220
Format: file PDF

About the manual

Engine type: disel

In the manual you will find

  • Self-care and maintenance instructions
  • Vehicle construction and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Sterling , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-350-4
Number of pages: 220
Format: file PDF

About the manual

Engine type: disel

In the manual you will find

  • Self-care and maintenance instructions
  • Vehicle construction and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Introduction, environmental concerns and recommendations, event data recorder, customer assistance center, reporting safety defects

Vehicle identification

  • Vehicle specification decal
  • Federal motor vehicle safety standard (FMVSS) labels
  • Canadian motor vehicle safety standard (CMVSS) labels
  • Tire and rim labels
  • EPA emission control

Vehicle access and features

  • Cab door locks and handles
  • Door windows
  • Cab entry and exit
  • Seats
  • Seat belts and tether belts
  • Seat belt operation
  • Fuse / relay / circuit breaker identification
  • Cab tilting
  • Front access panel
  • Back-of-cab grab handle, step, and deck plate

Driver controls and instruments

  • Instrument and control panel
  • Controls
  • Warning and indicator lights
  • Instruments
  • Heater and ventilation system

Engines

  • Engine starting
  • Cold start manifold heater
  • Cold weather operation
  • Engine break-in
  • Engine operation
  • Engine shutdown
  • High altitude operation
  • Engine braking system, optional

Transmissions

  • Fuller straight-shift models
  • Allison automatic transmissions

Clutches, rear axles, and steering

  • Clutches
  • Rear axles
  • Steering system

Brakes

  • Air brake system

Cab appearance

  • Cab washing and polishing
  • Care of chromed parts and stainless-steel clad parts
  • Dashboard care
  • Vinyl upholstery cleaning
  • Cloth upholstery cleaning

Pretrip inspection and daily maintenance

  • Pretrip inspection checklist
  • Pretrip inspection and daily maintenance procedures

In an emergency

  • Hazard warning lights
  • Towing
  • Emergency starting with jumper cables
  • Fire in the cab

Fifth wheels

  • Holland fifth wheels
  • Fontainefifth wheels

Maintenance manual contents

General information

  • Determining scheduled maintenance intervals
  • Initial maintenance (IM) operations
  • Lubrication and fluid level check
  • Maintenance interval operations table
  • Maintenance operation sets table
  • Maintenance service table
  • Metric / U.S. customary conversion tables
  • Noise emission controls maintenance
  • Torque specifications tables
  • Verification of inspections log

Engine

  • Engine drive belt inspection
  • Engine-support fasteners check

Air intake

  • Air cleaner element inspecting and replacing

Air compressor

  • Air compressor inspection, holset

Alternators and starters

  • Alternator and starter check

Engine cooling / radiator

  • Radiator cap check
  • Radiator pressure flush and coolant change

Clutch

  • Clutch inspection and adjustment
  • Clutch master cylinder fluid level check
  • Clutch release bearing and release cross-shaft lubrication

Transmission

  • Allison transmission fluid and filter change
  • Allison and Eaton/fuller transmission breather check
  • Eaton/fuller transmission air filter/regulator element clean
  • Manual transmission oil change and magnetic plug clean
  • Manual transmission oil level check

Frame and frame components

  • Fifth wheel inspecting
  • Fifth wheel lubricating
  • Frame fastener torque checking

Suspension

  • Suspension inspecting
  • Suspension lubricating
  • Suspension u-bolt torque checking

Front axle

  • All-axle alignment checking
  • Knuckle pin lubricating
  • Tie-Rod End Inspection
  • Tie-Rod End Lubrication

Rear axle

  • Axle breather check
  • Axle lubricant change and magnetic plug clean
  • Axle lubricant level check

Wheels and tires

  • Wheel nut and rim nut check

Driveline

  • Driveline inspecting
  • Driveline lubricating

Brakes

  • Air brake valve disassembly, clean, and inspection, Bendix E–6, QR–1, and ST–3
  • Air brake valve operation check
  • Air dryer check, Bendix AD–9
  • Air dryer desiccant replacement, Bendix AD–9
  • Air dryer inspection, Bendix AD–9
  • Air reservoir automatic drain valve disassembly, clean, inspection, and Lubrication, Bendix AD–9
  • Automatic slack adjuster check
  • Automatic slack adjuster inspection
  • Automatic slack adjuster lubrication
  • Brake chamber inspection (all models)
  • Camshaft bracket bushing lubrication
  • Foot brake valve actuator lubrication
  • Quick release and flipper valves check
  • Relay valve check

Steering

  • Drag link lubrication
  • Power steering reservoir fluid level check
  • Power steering reservoir fluid and filter change
  • Steering driveline lubrication
  • Steering gear lubrication

Fuel

  • Fuel tank drain and vent check

Exhaust

  • Exhaust system inspecting (noise emission control)

Electrical, instruments, and controls

  • Battery, battery box, and cable check and clean
  • Electrical system check
  • Ground cables check and clean

Cab

  • Cab mounting bolts torque check
  • Cab mounts lubrication
  • Cab roof vent lubrication

Doors

  • Weatherstrip, door latch, and door hinge lubrication

Heater and air conditioner

  • Air conditioner check, R–134A refrigerant systems
  • Air filter replacement

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