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Sterling A-Line / L-Line owners and maintenance e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-350-3
Number of pages: 295
Format: file PDF

About the manual

Engine type: disel

In the manual you will find

  • Self-care and maintenance instructions
  • Vehicle construction and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Sterling , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-350-3
Number of pages: 295
Format: file PDF

About the manual

Engine type: disel

In the manual you will find

  • Self-care and maintenance instructions
  • Vehicle construction and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Introduction, environmental concerns and recommendations, event data recorder, customer assistance center, reporting safety defects

Vehicle identification

  • Vehicle specification decal
  • Federal motor vehicle safety standard (FMVSS) labels
  • Canadian motor vehicle safety standard (CMVSS) labels
  • Tire and rim labels
  • EPA emission control

Instruments and controls identification

  • Controls
  • Instruments
  • Warning and indicator lights
  • Instrumentation control unit 4 (ICU4)
  • Instrumentation control unit 3 (ICU3)
  • Ngi instrument cluster
  • Eaton vorad
  • Roll stability control

Vehicle access

  • Ignition and lock key
  • Cab door locks and handles
  • Grab handles and access steps
  • Door windows
  • Sleeper compartment vents
  • Power distribution module and power distribution box
  • Cab-to-sleeper access
  • Sleeper bunk latches
  • Sleeper compartment exit door
  • Baggage compartment doors
  • Back-of-cab grab handles, steps, and deck plate
  • Battery box cover
  • Hood tilting

Heater and air conditioner

  • HVAC general information
  • Defogging and defrosting using fresh air
  • Heating
  • Air conditioning
  • Fresh air
  • Heating, auxiliary (sleeper bunk) heater and air conditioner
  • Air conditioning, auxiliary (sleeper bunk) heater and air conditioner

Seats and seat belts

  • Seats
  • Seat belts and tether belts
  • Sleeper compartment bunk restraints

Steering and brake systems

  • Steering system
  • Brake system

Engines and clutches

  • EPA07 aftertreatment system (ATS)
  • DD15 heavy-duty engine
  • Engine starting, CAT, CUMMINS, DDE S60, M-B
  • Cold-weather operation, CAT, CUMMINS, DDE S60, M-B
  • Engine break-in, CAT, CUMMINS, DDE S60, M-B
  • Engine operation, CAT, CUMMINS, DDE S60, M-B
  • Engine shutdown, CAT, CUMMINS, DDE S60, M-B
  • High-altitude operation, CAT, CUMMINS, DDE S60, M-B
  • Engine braking system, CAT, CUMMINS, DDE S60, M-B
  • Clutches

Transmissions

  • Freightliner smartshift transmission shift control, optional
  • Eaton fuller autoshift automated models
  • Eaton ultrashift DM
  • Fuller straight-shift models
  • Fuller range-shift models
  • Fuller splitter and range-shift models
  • Fuller deep-reduction and range-shift models
  • Allison automatic models

Rear axles

  • Meritor drive axles with main differential lock
  • Meritor main differential lock operation
  • Meritor tandem drive axles with interaxle differential
  • Meritor interaxle differential lockout operation

Fifth wheels

  • Holland fifth wheels
  • Fontaine fifth wheels

Pretrip and post-trip inspections and maintenance

  • Pretrip and post-trip inspection checklists
  • Pretrip and post-trip maintenance procedures

Cab appearance

  • Cab washing and polishing
  • Care of fiberglass parts
  • Care of chrome parts
  • Dashboard care
  • Vinyl upholstery cleaning
  • Velour upholstery cleaning
  • Reflective material
  • Cleaning the engine
  • Cleaning exterior plastic
  • Cleaning exterior lights
  • Cleaning and maintaining safety belts
  • Underbody
  • Leather upholstery cleaning
  • Woodtone trim
  • Inside windows
  • Cleaning lights
  • Cleaning mirrors

In an emergency

  • Hazard warning lights
  • Fire extinguisher
  • Emergency kit, optional
  • Emergency starting with jumper cables
  • Towing
  • Fire in the cab

Maintenance manual contents

General information

  • Determining scheduled maintenance intervals
  • Initial maintenance (IM) operations
  • Lubrication and fluid level check
  • M1 maintenance interval operations table
  • M2 maintenance interval operations table
  • M3 maintenance interval operations table
  • M4 maintenance interval operations table
  • Maintenance operation sets table
  • Maintenance service table
  • Metric / U.S. customary conversion tables
  • Noise emission controls maintenance
  • Torque specifications tables
  • Vehicle maintenance schedule tables
  • Verification of inspections log

Engine

  • Engine drive belt inspecting
  • Engine noise panel inspecting (noise emission control)
  • Engine rear-support assembly checking (noise emission control)
  • Jacobs engine brake wiring inspecting

Air intake

  • Air cleaner element inspecting and replacing

Air compressor

  • Bendix air compressor inspecting

Alternators and starters

  • Alternator, battery, and starter connections check

Engine cooling / radiator

  • Fan drive and fan clutch checking (noise emission control)
  • Radiator cap checking
  • Radiator pressure flushing and coolant changing

Clutch

  • Clutch release bearing lubricating

Transmission

  • Allison transmission fluid and filter changing
  • Manual transmission magnetic plug cleaning and oil changing
  • Transmission air filter / regulator checking and cleaning, or replacing
  • Transmission breather and oil level checking

Frame and fifth wheel

  • Fifth wheel inspecting
  • Fifth wheel lubricating
  • Frame fastener torque checking
  • Holland fifth wheel sliding mechanism inspecting
  • Trailer electrical connector lubricating

Suspension

  • Suspension inspecting
  • Suspension lubricating
  • Suspension u-bolt torque checking

Front axle

  • All-axle alignment checking
  • Knuckle pin lubricating

Rear axle

  • Axle breather and lubricant level checking
  • Axle lubricant changing, oil filter replacing and magnetic strainer cleaning

Wheels and tires

  • Wheel nut and rim nut checking

Driveline

  • Driveline inspecting
  • Driveline lubricating

Brakes

  • Automatic slack adjuster lubricating and checking
  • Bendix air brake valve disassembly, cleaning, inspecting, and lubricating (DV–2 and single check valve)
  • Bendix air brake valve disassembly, cleaning, and inspecting (double check valve, E–12, MV–3, PP–7, QR–1, SR–1, ST–3, TC–7, TP–5, and TR–3)
  • Bendix air brake valve inspecting and testing (MV–3 and TC–6)
  • Bendix air brake valve operation checking (BP–R1 and E–12)
  • Bendix air dryer checking (AD–IP or AD–9)
  • Bendix air dryer desiccant replacing (AD–9)
  • Bendix foot brake valve actuator lubricating and leak testing (E–12)
  • Brake inspection
  • Camshaft bracket bushing lubricating

Steering

  • Drag link and power steering cylinder lubricating
  • Power steering reservoir fluid level checking
  • Power steering reservoir fluid and filter changing
  • Steering driveline lubricating
  • Trw power steering gear lubricating, tas series

Fuel

  • Fuel separator sight bowl cleaning and element replacing
  • Fuel tank band nut tightening
  • Fuel tank vent checking

Exhaust

  • Exhaust system inspecting (noise emission control)

Electrical, instruments, and controls

  • Electrical system checking

Doors

  • Door latch and door hinge lubricating

Heater and air conditioner

  • Air conditioner inspecting
  • Air filter replacing

Hood, grille, and cab fenders

  • Hood hinge bushings lubricating

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