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Scania 94 / 114 / 124 / 144 with engines of 9 / 11 / 12 / 14 liters, repair e-manual (in Russian), volume 2

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Publisher: © "Diez"
ISBN: 5-90268-202-9
Number of pages: 320
Format: file PDF

About the manual

Engine types: DSC / DSI / DC

Engine capacity: 9 / 11 / 12 / 14 l.

Power: 220 / 260 / 310 / 230 / 320 / 360 / 340 / 400 / 360 / 530 / 460 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Diez
Categories: Scania
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 5-90268-202-9
Number of pages: 320
Format: file PDF

About the manual

Engine types: DSC / DSI / DC

Engine capacity: 9 / 11 / 12 / 14 l.

Power: 220 / 260 / 310 / 230 / 320 / 360 / 340 / 400 / 360 / 530 / 460 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

The second volume provides information on repairs:

  1. - cooling systems
  2. - fuel system;
  3. - clutch and gearbox;
  4. - brake system.

Content

Cooling system

  • General information
  • Radiator
  • Coolant bypass
  • Circulation in the engine 12 l
  • Circulation in the engine 14 l
  • Expansion tank
  • Level indicator
  • Thermostat
  • Coolant filter
  • Cooling pump
  • Cooling system maintenance
  • Adding coolant
  • High coolant temperature
  • Low coolant temperature
  • Coolant leak
  • Cooling system cleaning - interior
  • Radiator (P and R cabs with plastic bumper)
  • Removing the radiator
  • Installing a radiator
  • Radiator (P and R cabs with metal bumpers)
  • Removing the radiator
  • Installing a radiator
  • Radiator (T cab)
  • Removing the radiator
  • Radiator replacement
  • Installing a radiator
  • Expansion tank
  • Pressure limiting valve
  • Fan
  • Withdrawal
  • Installation
  • Checking fan operation
  • Thermostat
  • Coolant filter
  • Coolant pump
  • Withdrawal
  • Installation
  • Inspection
  • Pulley
  • Oil seal
  • Installation
  • Checking the thermostat operation
  • Belt drive

Fuel equipment

  • Fuel filter
  • Replacement
  • Fuel filter with water separation
  • Additional fuel filter with water separation
  • Distribution tube
  • Feed pump
  • Measuring the pressure of the feed pump
  • Single-acting feed pump
  • Double-acting feed pump
  • Bypass valve
  • Fuel valve
  • Injectors
  • Injection pump
  • Replacing the pump on DSC9 and 11 engines
  • Replacing the pump on the DSC12 engine
  • Replacing the pump on the DSC14 engine
  • Injection adjustment on DSC 9, 11 and 12 engine
  • Injection adjustment on the DSC 14 engine
  • Overflow injection control
  • Unit injectors
  • Fuel system service
  • Bleeding the fuel system
  • Replacing the feed pump
  • Replacing the wires of the unit injectors
  • Replacing wires on a free panel
  • Replacing the control unit
  • Connecting special functions for the engine
  • Fuel heater
  • Fuel heater installation
  • Heater connection diagrams
  • All-speed regulator RQV
  • Idling and maximum speed regulator RQ
  • Smoke limiter
  • Starting the engine with preheating
  • Elements of the engine preheating system
  • Troubleshooting
  • Testing
  • Preheat starting engine connection diagram

Clutch

  • Removing the gearbox
  • Replacing the clutch slave cylinder
  • Checking the spring diaphragm
  • Checking the pressure plate
  • Installing the clutch
  • Installing the gearbox
  • Servo replacement
  • Draining the hydraulic system
  • Clutch K432 15, K432 16, K432 17, K432 18

Gearbox

  • Withdrawal
  • Installation

Gearbox GR801 / 900, GRS890 / 900

  • Control scheme
  • Overexcitation protection
  • Neutral valve
  • Isolation Valve, Divider Gear
  • Control valve, separator / row
  • Row wiring diagram, troubleshooting
  • Checking the circuit of the solenoid valve in the control valve next
  • Checking the engine speed sensor circuit
  • Checking the E8 overexcitation protection device
  • Power check
  • Row switch test
  • Divider wiring diagram, troubleshooting
  • Power check
  • Checking the separator switch
  • Checking the circuit of the solenoid valve in the split control valve
  • Checking the clutch switch
  • Checking the circuit of the solenoid valve in the isolating valve
  • Row air circuit, troubleshooting
  • Neutral valve
  • Row control valve
  • Split isolation valve, air circuit GRS890 / 900
  • Separation control valve
  • Gearbox GR 900
  • Lubrication system
  • Gear shifting
  • Transmission of torque in different gears in the main gearbox
  • Power takeoff
  • Synchronizers
  • Cruise control, hall sensor, adjustment and replacement
  • Replacing the longitudinal cylinder
  • Replacing the side stroke cylinder
  • Axial clearance
  • Filling volumes
  • Gearbox GR801

Torque booster KH 424 3

  • Torque converter
  • Torque boost
  • Locking clutch

Braking system

  • Air flow diagram
  • Location of brake system components
  • Complete diagram of air lines of SCANIA 4 series cars
  • Explanation of designations on the diagram of air lines
  • Front brake circuit
  • Supply section supplying compressed air to the single wheel front axle
  • Supply section that supplies air to the two front axles
  • Executive part of the front brake circuit, front axle with single wheels
  • Front contour diagram, front axle with single wheels
  • Front contour diagram, two front axles
  • Executive part, cars with two front axles
  • Rear brake circuit
  • Power supply
  • Executive part, single rear axle with leaf spring or air suspension
  • Executive part, bogie of additional (non-driving) rear axle. with air suspension and 4-channel ABS
  • Executive part, bogie of additional rear axle. with leaf spring suspension and 4-channel ABS
  • Executive part, double trolley. with leaf spring suspension and 4-channel ABS
  • Executive part, bogie of additional rear axle and double bogie. with air suspension and 6-channel ABS
  • Executive part, three-row trolley. with additional steering axle
  • Rear brake circuit diagram, bogie of additional rear axle. with air suspension and 4-channel ABS
  • Rear brake circuit diagram, single rear axle. with leaf spring or air suspension
  • Rear brake circuit diagram, bogie of additional rear axle. with leaf spring suspension and 4-channel ABS
  • Rear brake circuit diagram, double bogie. with leaf spring suspension and 4-channel ABS
  • Rear brake circuit diagram, rear axle bogie and tandem bogie. with leaf spring suspension and 6-channel ABS
  • Rear brake circuit diagram, three-axle bogie with air suspension. and an additional rear axle in front of the driving axle (wheel arrangement 8x2 / 4)
  • Rear brake circuit diagram, three-axle bogie. with air suspension and an additional rear axle behind the driving axle (wheel arrangement 8x4 * 4)
  • Parking brake circuit
  • Compressed air supply
  • Executive part
  • Parking brake control procedure
  • Secondary brake position
  • Parking brake position
  • Check position
  • Trailer braking circuit
  • Additional equipment outline
  • Trailer outline diagram
  • Parking brake circuit diagram

Compressed air supply system

  • System components
  • Compressor
  • Air dryer
  • Four-way safety valve
  • Safety valve (safety)
  • Bypass valve
  • Compressor
  • Withdrawal
  • Dismantling the cylinder head
  • Cylinder head cleaning and assembly
  • Compressor troubleshooting
  • Installation
  • Air dryer
  • Withdrawal
  • Replacing the desiccant cartridge
  • Valve body replacement
  • Check valve replacement
  • Air dryer installation
  • Pressure relief test
  • Bypass valve
  • Disassembly
  • Cleaning and checking
  • Build
  • Installation
  • Specifications

Details of the front and rear brake circuit

  • Service brake valve
  • Pressure regulator valve (responsive to the weight of the machine load)
  • Pressure regulating valve type I, for trucks with leaf spring suspension
  • Pressure regulator valve type II, for trucks with air suspension
  • Safety valve
  • Booster valve
  • Pressure gauge / indicator
  • Service brake valve
  • Pressure regulator valve for trucks with leaf spring suspension
  • Pressure regulator valve for air suspension trucks
  • Installing a pressure regulator valve
  • Booster valve

Parking brake. Main nodes

  • Manual directional valve
  • Directional valves types I and II with test positions
  • WABCO type I and III control valves
  • Emergency braking
  • Emergency braking / parking brake position
  • Test position, type I control valve only
  • Actuator position type II and IV directional valves (KNORR)
  • Emergency braking with directional valves type II and IV, parking position with valve type II
  • Type IV directional valve without test position
  • Test position, only for type II control valve
  • Manual control valve operation diagram
  • Block valve
  • Parking brake accelerator valve
  • Pressure limiting valve
  • Low pressure indicator
  • Double check valve
  • Quick release valve
  • Disengaging the parking brake
  • Applying the parking brake
  • Components used to disengage the parking brake when using the second generation electronic air suspension control (ELC2)
  • Back-up brake valve
  • Removal and installation of main units

Symbols of elements of the brake system on the diagrams

  • The principle of building a pneumatic circuit
  • Compressed air lines
  • Brake components

Components and parts of a wheel brake

  • Service brake chambers
  • How the service brake works
  • Checking the service brake
  • How the parking brake works
  • Disengaging the parking brake
  • Brake pad backlash adjuster
  • Manual gap adjustment
  • Automatic gap adjustment
  • Brake drums
  • Service brake chamber
  • Removing the spring brake chamber from the truck
  • Disconnecting the chamber spring assembly from the service brake assembly
  • Assembling the spring chamber and service brake chamber assemblies
  • Mechanism for manual clearance adjustment
  • Removing from the truck
  • Disassembly
  • Cleaning and checking
  • Installation on a truck
  • Measuring the basic setting of the pusher
  • Customization
  • Mechanism for automatic clearance adjustment
  • Measuring the basic setting of the pusher
  • Removing from the truck
  • Disassembly
  • Cleaning and checking
  • Build
  • Setting the spring force
  • Installing a slack adjuster on a truck
  • Customization
  • Removing the brake drum
  • Removing the brake pads
  • Brake cam rollers
  • Brake pads and friction linings
  • Brake drums
  • Specifications

Disc brakes

  • Removing wheels
  • Disc brake related components
  • Replacing brake pads
  • Brake caliper
  • Repair of brake calipers
  • Replacing the pilot pins, bushings and seals
  • Replacing the piston with oil seals
  • Spring brake chamber
  • Replacing the spring brake chamber
  • Diaphragm replacement

ABS / TC system

  • Friction
  • Slipping
  • Correlation between friction and skidding
  • ABS system
  • What happens while driving with the ABS system
  • TS system
  • ABS / TC system
  • Braking control
  • Engine management
  • Operation of the vehicle system in off-road conditions (TC OFF ROAD)
  • What happens during management
  • Wheel sensor
  • Control node design
  • Control node subsystems
  • ABS indicator lamps
  • Indicator lamp of the vehicle system
  • Control valve functions
  • Solenoid valve function
  • Double check valve function
  • Accelerating valve on a tractor with an additional rear non-driving axle
  • Installing the ABS system on other types of cars
  • Block diagram of the ABS / TC system of a 4x2 truck

4 and 6 channel WABCO ABS / TC systems (D versions)

  • Control unit
  • Reading fault codes
  • Troubleshooting
  • Electrical connections for wheel diagonals
  • Generating trouble codes
  • Electrical diagram
  • Component designation and resistance
  • Wiring diagrams
  • Layout of components
  • 4-channel system diagrams
  • 6-channel system diagrams

Braking system with EBS from BOSCH

  • System diagram
  • Troubleshooting
  • Flashing codes
  • Electrical components
  • Electrical diagrams

Reduction of brake pressure in the chain of the front wheels

  • Pressure relief valve 66a (V73)
  • E41 control unit
  • Signal lamp W31

Retarder brake (retarder)

  • Hydraulic part
  • Additional brake
  • Oil accumulator
  • Oil cooler
  • Proportional valve
  • How to work
  • When the auxiliary brake does not brake
  • When an additional brake is just made for braking
  • When the auxiliary brake is braking
  • When to increase the braking torque
  • When to reduce the braking torque
  • When to terminate the additional brake
  • Electrical part
  • Using the retarder
  • Braking (trucks with ABS)
  • Downhill speed control
  • Engine warm up (trucks with ABS)
  • Braking (trucks without ABS)
  • Warming up the engine (trucks without ABS)
  • Features of the brake system
  • Controls
  • ABS connections
  • Downhill speed control
  • Communication with EDC system
  • Engine braking exhaust throttling device
  • MBP signal output
  • Heated driver's cab and passenger compartment
  • Alert system
  • Reinstalling the alarm system

Retarder brake. Disassembly and assembly

  • Troubleshooting
  • Low braking effect
  • Critical details
  • External oil leak
  • Disassembly and assembly
  • Proportional valve
  • Oil cooler
  • Oil accumulator
  • Additional brake

Exhaust throttling device

  • Disassembly
  • Build
  • Adjustment

AD1100P wheel hub with RH730 reducer

  • Checking the oil level
  • Removing and installing a semiaxis
  • Removing the axle shaft
  • Removing the planetary gear
  • Replacing the planetary gear bearing
  • Replacing oil seals
  • Removing the hub
  • Antilock Brake System (ABS) impulse wheel replacement
  • Replacing wheel bearings
  • Installing the hub and pre-tightening the bearing
  • Installing the planetary gear
  • Semiaxis installation

Front axle disc brake hub

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