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Renault Magnum AE / Magnum E-Tech with engines of 12.0 liter, repair e-manual (in Russian)

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Publisher: © "Diez"
ISBN: 978-5-90388-315-8
Number of pages: 480
Format: file PDF

About the manual

Engine type: MIDR 06.24.65 / EE 9 560 VG2

Engine displacement: 12.0 l.

Power: 560 h. p.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Diez
Categories: Renault , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 978-5-90388-315-8
Number of pages: 480
Format: file PDF

About the manual

Engine type: MIDR 06.24.65 / EE 9 560 VG2

Engine displacement: 12.0 l.

Power: 560 h. p.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

Engine MIPR 06.24.65

  • Technical data
  • Engine identification plate
  • General characteristics
  • Lubrication system
  • Cooling system
  • Fuel supply system
  • Tightening torques
  • Adhesives, fixing and sealing agents
  • Belt tension
  • General rules before assembling the engine
  • Dimensions and tolerances of engine components
  • Removing and installing engine
  • Removing and installing cylinder head
  • Disassembly and assembly of the gas distribution system
  • Disassembly and assembly of the crank mechanism
  • Lubrication system
  • Disassembly and assembly of the oil pump
  • Dismantling and assembling the oil filter
  • Cooling system
  • Dismantling and assembling the oil cooler
  • Disassembly and assembly of the thermostat
  • Disassembly and assembly of the water pump
  • Fuel injection system
  • Disassembly and assembly of the high pressure fuel pump
  • Adjusting the high pressure fuel pump
  • Disassembly and assembly of the injector
  • Nozzle adjustment
  • Turbocharger
  • Checkout
  • Cleaning
  • Turbocharger problems
  • Brake "J"
  • Removing and installing brake "J" Disassembling and assembling brake "J"

MIDR 06.24.65 engine (from May 2000)

  • Technical data
  • EUP System
  • General characteristics
  • Fuel supply system
  • Sensors
  • Adhesives, fixing and sealing agents
  • Tightening torques
  • Dimensions and tolerances of engine components
  • Removing and installing engine
  • Removing and installing cylinder head
  • Disassembly and assembly of the gas distribution system
  • EUP electronic fuel injection
  • System structure
  • Working flowchart
  • Removal and installation of single fuel pump (s)
  • VMAC III System Diagnostics
  • Diagnosis with a warning lamp
  • Diagnosis with RENAULT device
  • Electrical diagrams

EE 9 560 VG2 engine

  • Technical data
  • Tightening torques
  • Lubricants and other materials
  • Belt tension
  • Preparing the engine before assembly
  • Valve. Springs, rockers, valve guides - dimensions, clearances
  • Crankshaft - dimensions, clearances
  • Pistons, liners, piston rings - dimensions, clearances
  • Connecting rods, piston pins - dimensions, clearances
  • Camshaft - dimensions, clearances
  • Gas distribution mechanism-dimensions, clearances
  • Valve timing, valve clearances
  • Removing and installing engine
  • Removing and installing cylinder head
  • Disassembly and assembly of the gas distribution mechanism
  • Disassembly and assembly of the crank mechanism
  • Lubrication system
  • Disassembly and assembly of the oil pump
  • Dismantling and assembling the oil filter
  • Disassembly and assembly of the control valve
  • Disassembly and assembly of the breather
  • Cooling system
  • Disassembly and assembly of the radiator (heat exchanger)
  • Disassembly and assembly of thermostats and filter
  • Disassembly and assembly of the water pump
  • Fuel injection system
  • Disassembly and assembly of the high pressure fuel pump
  • Disassembly and assembly of the injector
  • Turbocharger
  • Turbocharger problems
  • Car check
  • Removal and installation of a turbocharger
  • Malfunctions and probable causes
  • Universal tool

Engine Electronic Control (VMAC)

  • General information
  • System installation
  • System functioning
  • System performance with limited performance
  • System elements
  • Placement of system elements
  • Tightening torques
  • Engine mode sensor (8261)
  • Fuel pump mode sensor (9262)
  • Supercharged air temperature sensor (8286)
  • Coolant temperature sensor (7362)
  • Fuel pump rack position sensor (9265)
  • Fuel priming pump valve
  • Oil level sensor
  • Clutch pedal adjustment
  • System diagnostics
  • Control lamp
  • Diagnosis with a warning lamp
  • Troubleshooting
  • Defective node or function
  • Checking plugs
  • Microprocessor card of the car Electrical equipment
  • 30 pin connector J 1 A
  • 30-pin connector J 2V
  • 18 pin connector J2
  • DEUTSCH connector
  • PACKARD connector
  • Diagnostic socket
  • Starting the engine with the cab overturned
  • Schematic diagram of the VMAC system

Gearboxes В8, В9 и В18

  • Technical data
  • Transmission identification
  • Gear ratios
  • Clearances and other indicators
  • Tightening torques
  • Lubricants and other materials
  • Gear kinematics
  • Gearboxes B8, B9 & B18 with TBV remote control
  • Pneumatic circuit diagram
  • Gearbox repair
  • Removal and installation of gearboxes В8, В9 и В18 with remote controltbv
  • Removal and installation of gearboxes В9 and В18
  • Disassembly and assembly of gearboxes B8, B9 and B18
  • Adjustment
  • Disassembly and assembly of shafts
  • Main shaft D1
  • Main shaft D2
  • Main shaft DZ
  • Input shaft
  • Synchronization
  • Disassembly and assembly of gearshift mechanisms
  • Left-hand gearshift mechanism
  • Right shift mechanism
  • Direct shift mechanism
  • TBV gearshift mechanism
  • Disassembly and assembly of relays
  • Front relays
  • Bearing seat adjustment
  • Synchronization
  • Rear relay
  • ZF gearbox
  • Technical data
  • Transmission identification
  • Tightening torques and clearances
  • Lubricants and other materials
  • How it works
  • Gearbox repair
  • Removing and installing gearbox
  • Removing and installing rear relay
  • Disassembly and assembly of the rear relay
  • Disassembly and assembly of the main crankcase
  • Disassembly and assembly of the oil pump
  • Disassembly and assembly of the input shaft
  • Disassembly and assembly of the intermediate shaft
  • Disassembly and assembly of the output shaft
  • Disassembly and assembly of the VK synchronizer
  • Disassembly and assembly of synchronizer D
  • Gear shifting mechanism
  • Disassembly and assembly of the transmission control unit
  • SERVOSHIFT Servo Drive Removal and Installation
  • Disassembly and assembly of the ECOSPLIT gear shift unit (16 s 221)
  • Cable drive MAGNUM
  • Regulation and control
  • Rear relay axial clearance adjustment
  • Input shaft axial clearance
  • Adjusting the axial clearance of the intermediate shaft
  • Main shaft ring and thrust washer adjustment
  • Adjusting the switch fork of the speed range doubler
  • Checking the pneumatic tightness of the rear cylinder
  • Monitoring the air pressure in the piston and in the doubler cylinder of the speed range
  • Wear limit for synchronizers 3/4
  • Wear limit for synchronizers 1/2
  • Hydrodynamic retarder
  • Technical data
  • General recommendations
  • Lubricants and other materials
  • Regulatory data
  • Tightening torques
  • Change oil and oil filter
  • Oil drain
  • Oil filling
  • Replacing the retarder oil filter
  • Repair
  • Electronic speed limiter l1V ASR
  • General provisions
  • Management features
  • Caveats
  • How it works
  • Description of components
  • Pulse generator and electronic control tachograph
  • Computing device ACTIA
  • Speed ​​limiter drive
  • Vehicles equipped with VMAC
  • Disassembly and assembly of the control mechanism
  • Car MAGNUM AE 520
  • Car MAGNUM AE 385 TI and AE 420 TI
  • Checking the electronic speed limiter LIV ASR
  • General check using the DIAGNOSTICA computer
  • Checking with signaling devices
  • Bridges
  • Technical data
  • Bridge identification
  • Tightening torques and clearances
  • Lubricants and other materials
  • Repair of wheel reducers S1.S2 and S5
  • Hub repair
  • Repair of the central mechanism C4ALL
  • Repair of the C4A2P adapter with two gears
  • Repair of the S4AZR adapter with stirrups
  • Center differential lock repair
  • Interwheel differential lock repair
  • Disassembly and assembly of the interwheel differential locking mechanism
  • Removal and installation of the power cylinder for blocking the interwheel differential
  • Disassembly and assembly of the power cylinder for interwheel differential lock
  • Repair of the front axle EB
  • Technical data
  • Hub repair
  • Trunnion repair

Steering

  • Specifications
  • Steering repair
  • Removing and installing steering
  • Steering traction adjustment
  • Removing and installing steering wheel
  • Adjusting the mechanical steering stop
  • Adjusting the hydraulic steering stop
  • Refueling and bleeding the power steering system
  • Checking the steering hydraulics
  • Technical characteristics of hydraulic pumps
  • Control devices
  • Checking the steering box
  • Checking the steering hydraulic pump
  • Faults and remedies

Clutch

  • Technical data
  • General information
  • Tightening torques and clearances
  • Lubricants and other materials
  • Clutch mechanism repair
  • Removing and installing release bearing
  • Removing and installing the clutch mechanism
  • Removing and installing engine flywheel
  • Removing and installing plug
  • Clutch actuator adjustment
  • Master cylinder adjustment
  • Adjusting the slave cylinder
  • Check pad wear indicator

Pneumatic braking system

  • Vehicle configuration
  • Air brake system components
  • Compressor
  • Air dryer
  • Safety valve
  • Receivers
  • Double axle service brake valve (tandem)
  • Double working brake valve
  • Quick release valve
  • Pressure reducing valve
  • Single aperture camera
  • Self-adjusting lever
  • Cam brake disc S
  • Pneumatic single disc brake
  • Single relay valve
  • Double check valve
  • Relay check valve
  • Double relay valve
  • Reducer
  • Combined pressure reducing valve
  • Brake force regulator
  • Double diaphragm spring camera
  • Parking brake valve
  • Trailer brake valve
  • Parking brake safety valve
  • Double shut-off valve
  • Shut-off valve
  • Check valve
  • Advance trailer brake valve
  • Pressure switches
  • Pneumatic braking system diagrams
  • List of air brake system components
  • Direction designation
  • Hole markings
  • Brake piping designation
  • Checks and adjustments
  • Air dryer
  • Brake force regulator (vehicle with mechanical suspension)
  • Axle brake force regulator (air suspension vehicle)
  • Lifting axle brake force regulator (vehicle with air suspension)
  • Repair of connecting fittings

Suspension

  • Air suspension
  • General information
  • Specifications
  • Pneumatic diagram
  •  
  • Diagnostics of suspension faults on EURO 2 cars
  • Diagnostics of suspension faults on EURO 3 cars
  • List of fault codes
  • Level sensors adjustment
  • Size check (n)
  • Suspension calibration
  • Parameterisation of the electronic control unit
  • Electronic air suspension EGAS
  • Specifications
  • Equipment placement
  • Schematic diagrams
  • Electro-pneumatic diagrams
  • Functions of ECAS equipment elements
  • The principle of operation of solenoid valves
  • Mechanical system
  • System pre-check
  • Full system check
  • Suspension adjustment
  • Level sensors adjustment
  • Calibration
  • Parameterization
  • Checking the system with a signaling device

Cab

  • Removal and installation of the cab
  • Removing and installing air suspension of a cab
  • Cab rollover
  • Replacing the hydraulic fluid
  • Replacing the hydraulic cylinder
  • Cab tipping over with a broken electric motor
  • Removing and installing windshield
  • Replacing the outer panels of the cab
  • Rear shield replacement
  • Replacing the right or left sidebar
  • Replacing the center plate
  • Replacing the right or left side shield
  • Replacing the bottom panel of the door frame
  • Replacing the front door frame panel and roof connection
  • Partial replacement of the windshield frame and hinge reinforcement before joining the roof
  • Replacing the side shield
  • Replacing the subframe reinforcement panel
  • Roof panel replacement
  • Replacing the front half-cross panel
  • Replacing the sidebar
  • Complete roof replacement
  • Replacement of internal elements of the cabin
  • Replacing the curtain of the left door
  • Replacing the curtain of the right door
  • Replacing the upper fixed glass of the door
  • Replacing the door trim
  • Lock replacement
  • Replacing the outside handle
  • Replacing the lock cylinder
  • Switching off relay replacement
  • Replacing the window regulator
  • Replacing the sliding glass
  • Replacing profiled seals
  • Replacing the glass guide
  • Replacing the door
  • Replacing the door opening limiter
  • Seat replacement
  • Removing and installing dashboard
  • Replacing the NEIMAN anti-theft device
  • Replacing the right or left storage compartment
  • Replacing the top shelf for small items
  • Replacing the ventilation hatch curtain
  • Roof upholstery replacement
  • Replacing the mechanically operated windscreen blind
  • Replacing the electrically operated windscreen blind
  • Replacing the wiper motor
  • Replacing the wiper motor assembly with linkage block
  • Replacement of technical platform parts
  • Replacing a right or left rounded corner
  • Replacing the right or left footrest
  • Replacing the right center side trim
  • Replacing the left center side trim
  • Replacing the right or left railing panel
  • Spoiler replacement
  • Checking the dimensions of the cab
  • Checking the geometry of the door frame
  • Checking the geometry of the windshield frame
  • Back panel geometry check
  • Cabin painting
  • Determining the color of the cab paint
  • Determining the type of cabin material
  • Determining the type of cabin painting
  • Methods of painting plastic parts

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